Effluent Bag Valve Assembly for Electrical Isolation During Emptying

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Solution Overview

Problem

Existing effluent bags used in blood treatment processes require manual intervention for fluid separation and risk electrical conductive contact during emptying, posing safety concerns and inefficiencies.

Innovation Solution

A valve device and effluent bag system with integrated components for automated fluid control, ensuring electrical insulation and preventing conductive contact, allowing for simultaneous filling and emptying operations without manual disconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a valve device is provided inside a dialysis machine, then the risk of cross-contamination between patients is reduced, but the complexity of the device increases and requires frequent sterilization

Engineering Contradiction:
Improvecross-contamination riskVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The valve device is divided into a reusable housing and a disposable valve assembly. The housing remains with the dialysis machine and is sterilized between uses, while the valve assembly is discarded after a single use, eliminating cross-contamination risk without requiring the entire machine to be sterilized frequently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve assembly is designed as a single-use disposable component that is discarded after one patient treatment. This eliminates the need for frequent sterilization of the entire valve device while maintaining patient safety, as each new patient receives a fresh, sterile valve assembly.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If a valve device is provided inside a dialysis machine, then patient safety is improved, but the cost of the treatment increases

Engineering Contradiction:
Improvepatient safetyVSAvoidtreatment cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By segmenting the valve device into reusable and disposable portions, the system maintains high patient safety through sterile single-use valve assemblies while reducing overall cost by reusing the expensive housing component multiple times.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disposable valve assembly provides the necessary safety function at low cost, while the reusable housing amortizes its higher cost over multiple uses, resulting in a more cost-effective solution compared to making the entire valve device disposable or requiring frequent sterilization of the complete assembly.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If a sterile barrier is placed between the patient blood line and the dialysate, then cross-contamination is prevented, but the pressure differential across the barrier may cause ballooning or bursting

Engineering Contradiction:
Improvecross-contamination preventionVSAvoidbarrier integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The valve assembly incorporates a pressure relief feature that locally manages the pressure differential across the sterile barrier. This prevents excessive pressure buildup that could cause ballooning or bursting while maintaining the barrier's integrity for cross-contamination prevention.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4237032B1Valve device, effluent bag and methods
Publication Date: 2026.05.20 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • EP4237032B1 patent drawingFigure 1
  • EP4237032B1 patent drawingFigure 2a~2b
  • EP4237032B1 patent drawingFigure 3

AI summary

The present invention relates to a valve device (700) for connection to an outlet tap (401) which is associated with an effluent outlet opening (400b) of an effluent bag (400). The valve device (700) has an actuating element (401c) and is located in or on an effluent discharge line (403) or an attachment therefor. The actuating element (401c) of the outlet tap (401) can be brought into two different positions which can block or allow the flow out of the effluent outlet opening (400b) along the effluent discharge line (403). The valve device (700) has a holding portion (701), an insert portion (709) and a blocking element (713) which can be switched between positions by means of which the second fluid line (711) can be acted on directly or indirectly in order to prevent a flow along the second fluid line (711) and to interrupt an electrically conductive liquid column in the second fluid line (711) in an electrically insulating manner or to allow a flow to pass. The invention also relates to an effluent bag, a set, a method for preparing the effluent bag and a method for emptying the effluent bag, and a blood treatment device.