EFI Throttle Body with Multi-Bore Segmentation for Carburetor Retrofit

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Solution Overview

Problem

Existing carburetor systems are mechanically or hydraulically operated, leading to inefficiencies and inconsistent performance due to variations in temperature, pressure, and engine conditions, and they lack the improved performance and efficiency of electronic fuel injection (EFI).

Innovation Solution

The development of an Electronic Fuel Injection Throttle Body Assembly with bores of differing sizes, allowing for efficient operation in various conditions, and featuring a throttle arrangement and plumbing to support high-performance modes, with fuel injectors and an electronic control unit for precise fuel management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-size bore throttle body is used, then the design is simple and space requirements are minimized, but the engine cannot operate efficiently across varying performance modes and atmospheric conditions

Engineering Contradiction:
Improveoperational efficiency across varying conditionsVSAvoidthrottle body structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The throttle body is divided into multiple bores of different sizes (e.g., two large bores and two small bores) that can be independently controlled by separate throttle valves. This segmentation allows the system to adapt to varying engine performance requirements by opening only the necessary bores for current operating conditions, thereby improving versatility without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates electronically controlled throttle valves that can dynamically adjust the opening degree of each bore independently. This dynamic control enables real-time adaptation to changing atmospheric conditions, engine load, and performance requirements, allowing the throttle body to optimize airflow for both efficient cruising and high-performance modes

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If electronic fuel injection components are added to a carburetor replacement system, then fuel management precision and engine performance are improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improvefuel delivery precisionVSAvoidthrottle body assembly
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces the mechanical carburetor float-and-needle mechanism with electronically controlled fuel injectors positioned at the throat of each bore. This substitution provides precise electronic control over fuel delivery timing and quantity, improving fuel management precision while eliminating the complexity of mechanical carburetor components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The throttle body assembly integrates multiple functions into a single unit: airflow control through multiple bores, fuel injection for multiple cylinders, electronic sensing, and actuation. This multi-functionality consolidates what would otherwise require separate components, improving precision without proportionally increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250172115A1Electronic fuel injection throttle body assembly
Publication Date: 2025.05.29 HOLLEY PERFORMANCE PRODUCTS
  • US20250172115A1 patent drawing
  • US20250172115A1 patent drawing
  • US20250172115A1 patent drawing

AI summary

Present embodiments related to throttle body fuel injection systems intended to replace existing carburetors. More specifically, present embodiments relate to retrofitting carbureted engines with electronic fuel injection (EFI) which may be mounted on a manifold of an internal combustion engine and have bores of differing sizes and other characteristics which allow operation of such arrangement.