Multi-Point EFP Warhead Initiation for Uniform Penetrator Formation

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Solution Overview

Problem

Existing multiple EFP warheads produce multiple penetrators through a planar detonation wave, which requires a larger main charge volume and results in less uniformly formed penetrators.

Innovation Solution

A multiple EFP warhead design with controlled detonation to create elevated pressures at multiple locations on the liner, forming and propelling multiple penetrators by constructively interfering detonation waves at specific points, using a multi-point initiation system to cut the liner into individual EFPs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a planar detonation wave is used to form multiple EFPs, then the liner can be cut into multiple penetrators, but the main charge volume becomes too large and penetrator formation becomes less uniform

Engineering Contradiction:
Improvepenetrator formation uniformityVSAvoidmain charge volume
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

The single planar detonation wave is segmented into multiple localized detonation zones by positioning booster charges at specific locations on the liner's back surface. Each booster charge creates a localized high-pressure zone that independently forms a penetrator, allowing multiple penetrators to be formed simultaneously without requiring a large main charge volume. This segmentation enables precise control over penetrator formation and improves uniformity across all penetrators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using a uniform planar detonation wave across the entire liner, the invention applies localized high-pressure zones at specific locations on the liner's back surface. Each location has a booster charge positioned to create elevated pressure (110-200% of normal detonation pressure) only where needed to form a penetrator. This local quality approach ensures uniform penetrator formation while reducing the overall main charge volume required.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If booster charges are positioned close to the liner, then penetrator formation is enhanced, but the detonation waves do not interfere sufficiently to form elevated pressure locations

Engineering Contradiction:
Improvepenetrator formation qualityVSAvoiddetonation wave interference pressure
Core Design Contradiction:
Manufacturing precisionVSStress or pressure

Solution Approach 1:

The invention dynamically positions the liner at a specific distance from the booster charges, creating an optimal zone where detonation waves interfere constructively to form elevated pressure locations. This distance is carefully controlled to ensure that the detonation waves have sufficient time and space to interfere and create the necessary high-pressure zones (110-200% of normal pressure) while still being close enough to the liner to effectively form penetrators. The system adapts the geometry to maintain this optimal dynamic relationship.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the liner is formed with multiple dimples, then multiple EFPs can be formed, but the liner complexity increases

Engineering Contradiction:
Improvenumber of penetrators formedVSAvoidliner structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The liner is segmented into multiple dimple regions, each corresponding to a future penetrator. Instead of forming a single complex structure, the liner is divided into simpler, repeating dimple units that can be independently formed. Each dimple is a simple depressed region that will be cut by a localized detonation wave to form a penetrator. This segmentation allows multiple penetrators to be formed using a standardized, relatively simple liner geometry rather than a complex one-piece design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liner is designed with local variations in geometry (dimples) only where needed for penetrator formation, while maintaining uniformity elsewhere. Each dimple is a localized feature with specific dimensions and depth, creating the necessary volume for penetrator formation without requiring complex overall liner structure. This local quality approach enables multiple penetrators to be formed while keeping the rest of the liner structure simple and uniform.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for more efficient use of the main charge volume and forms penetrators that are better aerodynamically stable and uniformly shaped, with the ability to adjust penetrator formation through booster charge alignment and timing.

Implementation Method 1

An initiation system is configured for multi-point initiation of the plurality of booster charges to detonate the main charge to produce a plurality of detonation waves

Methodology Applied
Scientific EffectDetonation: Detonation

Implementation Method 2

produce a plurality of detonation waves that constructively interfere at multiple locations on the back surface of the liner to cut the liner

Methodology Applied
Scientific EffectConstructive interference: Interference

Implementation Method 3

The enormous pressure at the front of the plane wave generated by the detonation of the explosive drives the liner in the hollow cavity inward to collapse upon its central axis to project the penetrator forward

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 4

detonation of the explosive drives the liner in the hollow cavity inward to collapse upon its central axis

Methodology Applied
Scientific EffectShock wave: Shock Wave

Data Source

PatentUS12566052B2Multiple Explosively Formed Penetrator (EFP) warhead
Publication Date: 2026.03.03 RAYTHEON CO
  • US12566052B2 patent drawing
  • US12566052B2 patent drawing
  • US12566052B2 patent drawing

AI summary

In a MEFP warhead detonation of the main charge is controlled to provide elevated pressure at multiple locations on the back surface of the liner to cut the liner and to form and propel forward a plurality of EFPs. An initiation system is configured for multi-point initiation of a plurality of booster charges to detonate the main charge to produce a plurality of detonation waves that constructively interfere at multiple locations on the back surface of the liner to form pressure hot spots that cut the liner and to form and propel forward a plurality of EFPs. In different embodiments, the elevated pressures are between 110% and 200% of the detonation pressure at the front of an individual detonation wave. The liner may, for example, be a flat plate or a include a plurality of dimples in which case the boosters are aligned to the center of the dimples.