EGFR Inhibitor Polymorphs for Selective Mutant Activity

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Solution Overview

Problem

Current EGFR inhibitors face challenges in selectivity, leading to skin and gastrointestinal damage, and resistance in treating EGFR-T790M mutant tumors, while also lacking efficacy for EGFR-activated mutants like EGFR-L858R and delE746_A750.

Innovation Solution

Development of free base or acid salt polymorphs of a specific EGFR inhibitor, such as N-(5-((4-(1-cyclopropyl-1H-indol-3-yl)pyrimidin-2-yl)amino)-2-((2-(dimethylamino)ethyl)(methyl)amino)-4-methoxyphenyl)acrylamide, which improves physical and chemical properties like crystallinity, solubility, and stability, and includes various salt forms to enhance therapeutic efficacy and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a small molecule EGFR inhibitor with high selectivity for EGFR T790M mutant is developed, then skin and gastrointestinal damage is reduced, but efficacy against EGFR-activated mutants (EGFR-L858R and delE746_A750) is lost

Engineering Contradiction:
Improveskin and gastrointestinal damageVSAvoidefficacy against EGFR-activated mutants
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent modifies the chemical structure parameters of the EGFR inhibitor by introducing specific substituent groups (R1-R6 positions) that tune the molecule's binding affinity. By adjusting these structural parameters, the drug achieves broad-spectrum activity against multiple EGFR mutation types while maintaining selective inhibition that reduces off-target effects on wild-type EGFR, thereby resolving the contradiction between reduced side effects and maintained efficacy.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the compound is developed in amorphous form, then initial solubility is achieved, but physical and chemical stability deteriorates

Engineering Contradiction:
ImprovesolubilityVSAvoidphysical and chemical stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs phase transition technology by converting the amorphous compound into distinct crystalline polymorphs (Polymorph A, B, C, D) with defined X-ray diffraction patterns. This phase transition from amorphous to crystalline state dramatically improves physical and chemical stability while maintaining adequate solubility through controlled crystal lattice structures, directly resolving the stability-solubility contradiction.

Inventive Principle:
Principle #36Phase transitions

3Stability of the object's composition

If polymorphs of the EGFR inhibitor are developed, then physical and chemical stability and solubility are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvephysical and chemical stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent performs preliminary action by pre-characterizing multiple polymorphic forms and selecting the most manufacturable ones (Polymorphs A-D) with well-defined crystallization behaviors. By establishing standardized preparation methods and characterization protocols for each polymorph beforehand, the patent simplifies subsequent manufacturing processes, quality control, and regulatory approval, thereby reducing the complexity burden despite having multiple polymorphic options.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymorphs of the EGFR inhibitor exhibit improved physical and chemical stability, solubility, and selectivity, reducing side effects and maintaining inhibitory activity against EGFR mutants, making them suitable for clinical use as a first-line therapeutic drug.

Implementation Method 1

the inventors have intensively studied the different aggregation states of the free base or acid salt of the compound of formula I to obtain a number of the free base or acid salt polymorphs of the compound of formula I, which can greatly improve the physical and chemical properties of the amorphous form of the compound of formula I, such as crystallinity, solubility, hygroscopicity and chemical stability

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS11155534B2EGFR inhibitor free base or acid salt polycrystalline form, preparation method therefor, and application
Publication Date: 2021.10.26 JIANGSU HANSOH PHARMA CO LTD
  • US11155534B2 patent drawing
  • US11155534B2 patent drawing
  • US11155534B2 patent drawing

AI summary

Disclosed are an EGFR inhibitor free base or acid salt polycrystalline form, a preparation method therefor, and an application thereof. The present invention specifically relates to an N-(5-((4-(1-cyclopropyl-1H-indol-3-yl)pyrimidin-2-yl)amino)-2-((2-(dimethylamino)ethyl)(methyl)amino)-4-methoxyphenyl)acrylamide free base or acid salt polycrystalline form, a preparation method therefor, and an application of the polycrystalline form in preparing a drug for treating an EGFR mutant activity-mediated disease. The present invention is used for inhibiting the activity of an L858R EGFR mutant, a T790M EGFR mutant and an exon 19 deletion activating mutant etc., may be widely applied in preventing and treating cancer, especially non-small cell lung cancer and other related diseases, and is expected to develop into a new generation of EGFR inhibitors.