Egg White Formaldehyde Resin Adsorbent for Dye Removal

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Solution Overview

Problem

Current methods for removing organic dyes, such as methylene blue, from wastewater are not adequately effective and safe, particularly in terms of sludge-free operation and regeneration capabilities.

Innovation Solution

A method involving the reaction of egg white with formaldehyde to form a thermosetting polymeric resin adsorbent, which is capable of adsorbing organic dyes and can be regenerated for reuse, with optimal conditions including a pH of 8.5 and a contact time of 24 hours at 25°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional adsorbents are used for removing organic dyes, then dye removal capability is achieved, but sludge generation and lack of regeneration capability occur

Engineering Contradiction:
Improvedye removal capabilityVSAvoidsludge generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical parameters of the adsorbent by using egg white protein structure and cross-linking it with formaldehyde to create a thermosetting polymeric resin. This parameter change transforms the adsorbent into a regenerable material that does not generate sludge, while maintaining high dye removal capability through controlled pH conditions (optimal at pH 10.0) and contact time (24 hours).

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material by cross-linking egg white proteins with formaldehyde to form a thermosetting polymeric resin. This composite structure combines the adsorption capabilities of protein-based materials with the structural stability and regenerability of thermosetting polymers, eliminating sludge generation while maintaining effective dye removal.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional adsorbents are used for removing organic dyes, then dye removal capability is achieved, but regeneration for reuse is not possible

Engineering Contradiction:
Improvedye removal capabilityVSAvoidregeneration capability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The thermosetting polymeric resin structure maintains stable chemical properties that allow for regeneration. The cross-linked protein network preserves adsorption sites that can be regenerated through appropriate chemical treatments, enabling repeated use while maintaining consistent dye removal performance across multiple cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces expensive, non-regenerable adsorbents with a low-cost, regenerable egg white-based material. The thermosetting structure ensures long service life through multiple regeneration cycles, making the adsorbent economically sustainable rather than disposable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If egg white and formaldehyde are reacted to form polymeric resin, then adsorption capacity is improved, but pH control complexity increases

Engineering Contradiction:
Improveadsorption capacityVSAvoidpH control complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention optimizes the pH parameter to achieve maximum adsorption capacity. The cross-linked egg white polymeric resin exhibits optimal performance at pH 10.0, where the protein structure provides maximum binding sites for methylene blue. The formaldehyde cross-linking enhances the structural stability at this pH, maintaining high adsorption capacity without requiring complex pH control mechanisms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The egg white-based polymeric resin effectively removes organic dyes, achieving an adsorption capacity of 11.2 mg/g and can be regenerated for repeated use, providing a clean and efficient dye removal process.

Implementation Method 1

reacting egg white with a formaldehyde solution... The product of the reaction is the adsorbent, an egg white-based polymeric resin

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

The adsorbent can have an adsorption capacity of about 11.2 mg/g after 24 hours contact time with the water

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9643861B1Method for preparing an adsorbent for removing organic dyes from water
Publication Date: 2017.05.09 KING SAUD UNIVERSITY
  • US9643861B1 patent drawing
  • US9643861B1 patent drawing
  • US9643861B1 patent drawing

AI summary

A method for preparing an adsorbent for removing organic dyes from water includes providing a volume of egg white, adding a volume of formaldehyde to the volume of egg white to form a mixture, maintaining a pH of the mixture at about pH 8.5, stirring the mixture until a viscous product is formed, and washing and drying the product to provide the adsorbent.