EGR Control Apparatus Combustion Stop Delay for Engine Restart Stability

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Solution Overview

Problem

In internal combustion engines with EGR devices, combustion stop control operations like fuel cut and idle reduction can lead to unstable engine restart due to excessive EGR gas flowing into the cylinder, as existing techniques fail to accurately determine and reduce the cylinder-inflow EGR gas quantity.

Innovation Solution

A control apparatus with a combustion stop delay control arrangement that estimates and senses the cylinder-inflow EGR gas quantity, delaying the combustion stop operation if the quantity exceeds a normal combustion threshold, ensuring stable engine restart by reducing EGR gas flow into the cylinder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If combustion stop control operation is executed to stop engine combustion, then fuel consumption is reduced and emissions are decreased, but excessive EGR gas flows into the cylinder at restart causing unstable combustion

Engineering Contradiction:
Improvefuel consumptionVSAvoidcombustion stability at restart
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control apparatus performs preliminary actions by closing the EGR valve before the combustion stop control operation is executed. This preliminary closure of the EGR valve prevents excessive EGR gas from flowing into the cylinder during engine restart, thereby maintaining combustion stability while still allowing the combustion stop operation to reduce fuel consumption and emissions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If EGR valve is closed to reduce EGR gas quantity, then combustion stability at restart is improved, but EGR gas remains in intake passage causing potential instability

Engineering Contradiction:
Improvecombustion stability at restartVSAvoidEGR gas quantity in intake passage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The control apparatus executes preliminary action by closing the EGR valve before the combustion stop control operation. This timing ensures that the EGR gas quantity in the intake passage is reduced to a safe level before restart, preventing combustion instability while maintaining the benefits of the combustion stop operation for fuel economy.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If combustion stop control is delayed to reduce EGR gas quantity, then restartability is improved, but engine stop time is extended

Engineering Contradiction:
ImproverestartabilityVSAvoidengine stop time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control apparatus closes the EGR valve in advance before the combustion stop control operation is executed. This preliminary action reduces the EGR gas quantity in the intake passage, allowing the combustion stop operation to be executed promptly without excessive delay, thus improving restartability while minimizing the extension of engine stop time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9470166B2Control apparatus for internal combustion engine
Publication Date: 2016.10.18 DENSO CORP
  • US9470166B2 patent drawing
  • US9470166B2 patent drawing
  • US9470166B2 patent drawing

AI summary

EGR gas quantity information, which indicates a quantity of the EGR gas flowing into a cylinder of an internal combustion engine, is obtained by an ECU. A combustion stop delay control operation, which delays execution of a combustion stop control operation, is executed by the ECU when the quantity of the EGR gas flowing into the cylinder is larger than a normal combustion determination threshold value. When the quantity of the EGR gas flowing into the cylinder becomes equal to or smaller than the normal combustion determination threshold value, the combustion stop control operation is enabled by the ECU.