Liquid Ejection Head Antistatic Liquid-Repellent Layer

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Solution Overview

Problem

Existing liquid ejection heads, such as ink jet recording heads, face issues with ink adhesion to the liquid-repellent layer due to electrostatic charges, particularly when using pigments, which leads to unstable dispersion and aggregation, affecting recording quality.

Innovation Solution

A liquid ejection head with a liquid-repellent layer containing a fluorine-containing compound, metal oxide particles, and an amphiphilic compound is developed, where the amphiphilic compound stabilizes the dispersion of metal oxide particles, preventing ink adhesion by maintaining an antistatic property over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a liquid-repellent layer containing a fluorine-containing compound is used, then liquid repellency is improved, but electrostatic charge accumulates causing ink adhesion

Engineering Contradiction:
Improveliquid adhesionVSAvoidelectrostatic charge
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The liquid-repellent layer is formed as a composite material containing both a fluorine-containing compound (for liquid repellency) and an antistatic agent (for electrostatic dissipation). This composite structure allows the layer to simultaneously achieve low liquid adhesion and electrostatic charge elimination, resolving the contradiction between liquid repellency and electrostatic charge accumulation.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If pigment is dispersed in ink, then coloring strength is improved, but dispersion stability deteriorates due to charge interaction with liquid-repellent layer

Engineering Contradiction:
Improvecoloring material concentrationVSAvoidpigment dispersion stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention converts the harmful electrostatic interaction between charged pigment particles and the charged liquid-repellent layer into a beneficial effect by incorporating an antistatic agent. The antistatic agent eliminates excess electrostatic charge, preventing pigment aggregation and maintaining stable dispersion even at high pigment concentrations required for strong coloring.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If liquid ejection head operates for long time, then productivity is improved, but liquid-repellent layer becomes charged causing ink adhesion

Engineering Contradiction:
Improveoperation durationVSAvoidrecording quality consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The antistatic agent in the liquid-repellent layer provides continuous electrostatic charge dissipation throughout operation. This ensures that the liquid-repellent layer maintains its charge-neutral state continuously, preventing ink adhesion and aggregation even during prolonged operation, thereby maintaining consistent recording quality and productivity over time.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses ink adhesion to the liquid-repellent layer, ensuring stable recording quality and long-term antistatic performance, even with pigment-based inks, by stabilizing the dispersion of metal oxide particles within the layer.

Implementation Method 1

an amphiphilic compound stabilizes the dispersion of metal oxide particles

Methodology Applied
Scientific EffectAmphiphilic compound stabilization: Amphiphiles

Implementation Method 2

maintaining an antistatic property over time... suppresses ink adhesion to the liquid-repellent layer

Methodology Applied
Scientific EffectElectrostatic charge prevention: Electrostatics

Implementation Method 3

a liquid-repellent layer containing a fluorine-containing compound... to suppress the attachment of the liquid

Methodology Applied
Scientific EffectLiquid repellency: Hydrophobe

Data Source

PatentUS10786992B2Liquid ejection head and method for manufacturing the same
Publication Date: 2020.09.29 CANON KK
  • US10786992B2 patent drawing
  • US10786992B2 patent drawing
  • US10786992B2 patent drawing

AI summary

A liquid ejection head includes an ejection opening member having an ejection opening therein through which a liquid is ejected, and a liquid-repellent layer over the ejection opening member. The liquid-repellent layer contains a fluorine-containing compound, metal oxide particles, and an amphiphilic compound.