Liquid Ejection Head Damper Structure for Pressure Wave Damping
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Solution Overview
Problem
Existing liquid ejection heads face challenges in achieving both high damping performance and durability due to the trade-off between flexibility and durability of the partition used to suppress pressure fluctuations, leading to issues like crosstalk and premature wear.
Innovation Solution
A liquid ejection head design featuring a flexible member with varying breaking strengths across its peripheral and central portions, where the peripheral portion has a higher breaking strength than the central portion, allowing for enhanced durability and damping performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If priority is given to flexibility of the partition, then damping performance is improved, but the fixing portion easily peels off reducing durability
Solution Approach 1:
The partition is designed with non-uniform thickness, having a thinner central portion for flexibility and a thicker peripheral portion for durability. This local quality variation allows the partition to achieve both damping performance and resistance to peeling at the fixing portions.
Solution Approach 2:
The partition is formed using a composite structure combining a flexible material (such as rubber or silicone) with a reinforcement layer (such as fabric or mesh). This composite construction provides both the flexibility needed for damping and the strength needed to prevent peeling at the fixing portions.
2Duration of action of stationary object
If priority is given to fastness of the fixing portion, then durability is improved, but damping performance is reduced
Solution Approach 1:
The partition is designed with non-uniform thickness, having a thinner central portion for flexibility and a thicker peripheral portion for durability. This local quality variation allows the partition to achieve both damping performance and resistance to peeling at the fixing portions.
Solution Approach 2:
The partition is formed using a composite structure combining a flexible material (such as rubber or silicone) with a reinforcement layer (such as fabric or mesh). This composite construction provides both the flexibility needed for damping and the strength needed to prevent peeling at the fixing portions.
3Ease of manufacture
If a uniform thickness partition is used, then manufacturing is simplified, but both high damping performance and high durability cannot be achieved simultaneously
Solution Approach 1:
The partition is designed with non-uniform thickness, having a thinner central portion for flexibility and a thicker peripheral portion for durability. This local quality variation allows the partition to achieve both damping performance and resistance to peeling at the fixing portions.
Solution Approach 2:
The partition is divided into functionally distinct regions: a central flexible region for damping and a peripheral reinforcement region for durability. This segmentation allows each region to be optimized for its specific function while being manufactured as an integrated component.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design extends the lifespan of the liquid ejection head by preventing premature wear and maintaining effective pressure wave attenuation, ensuring stable ejection performance over time.
Implementation Method 1
pressure fluctuation occurring in the plurality of pressure chambers
Implementation Method 2
suppress pressure fluctuations of the ink inside the flow path
Implementation Method 3
a flexible member configured to form a part of a wall surface of the common flow path and configured to be deformable in accordance with pressure fluctuation
Data Source
AI summary
A liquid ejection head includes: a plurality of ejection ports; a plurality of pressure chambers configured to communicate with the plurality of ejection ports, respectively; a plurality of pressure generating units installed in the plurality of pressure chambers, respectively, and configured to generate pressure for ejecting the liquid from the ejection ports; a common flow path configured to commonly communicate with the plurality of pressure chambers; a flexible member configured to form a part of a wall surface of the common flow path and configured to be deformable in accordance with pressure fluctuation occurring in the plurality of pressure chambers; and a hollow chamber arranged at a position facing the common flow path via the flexible member, wherein, of the flexible member, a breaking strength at a peripheral portion in the hollow chamber is higher than a breaking strength at a central portion in the hollow chamber.


