Liquid Ejection Head Drive Signal Pulse Width Control
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Solution Overview
Problem
Ink jet printing technologies face variations in ejection speed for different gradation values, leading to decreased printing accuracy due to limitations in controlling pressure vibration when ejecting multiple ink droplets in series.
Innovation Solution
A liquid ejection head with a pressure chamber and actuator configured to receive distinct drive signals for single and multiple droplet ejections, featuring a first auxiliary pulse with a greater pulse width for single droplet ejections and a second auxiliary pulse with a shorter pulse width for multiple droplet ejections, allowing for consistent ejection speed across various droplet counts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If an auxiliary pulse is added to the drive signal for single droplet ejection, then ejection speed is improved, but drive signal complexity increases
Solution Approach 1:
The drive signal is made dynamic by selectively applying different pulse configurations based on the number of droplets to be ejected. For single droplet ejection, an auxiliary pulse is added before the expansion pulse to improve ejection speed. For multiple droplet ejection, only the expansion and contraction pulses are applied without the auxiliary pulse. This dynamic adaptation resolves the contradiction by adjusting signal complexity according to operational requirements.
Solution Approach 2:
The drive signal parameters (presence/absence of auxiliary pulse, pulse width, amplitude) are changed based on the ejection mode. The control unit adjusts the drive signal configuration: adding an auxiliary pulse with specific timing and amplitude for single droplet ejection, while using a simpler two-pulse configuration for multiple droplet ejection. This parameter adaptation allows optimization of ejection speed when needed while maintaining simplicity when not required.
2Reliability
If drive voltage is controlled to adjust pressure vibration for multiple droplet ejection, then ejection stability may improve, but there is a limit to adjustment capability
Solution Approach 1:
An auxiliary pulse is applied before the expansion pulse to perform preliminary action on the ink. This auxiliary pulse prepares the ink by creating initial pressure vibration and movement, ensuring more stable and predictable ejection behavior. This preliminary action enhances the effectiveness of the subsequent expansion pulse, providing better control over the ejection process for single droplet operations.
Solution Approach 2:
The drive signal uses periodic pulsing with specific timing relationships between the auxiliary pulse, expansion pulse, and contraction pulse. The periodic nature of these pulses creates consistent pressure vibrations in the ink, improving ejection stability. The timing and duration of each pulse are carefully controlled to achieve reliable droplet ejection while maintaining the ability to adapt to different ejection requirements.
3Productivity
If the number of ink droplets ejected in series is increased, then printing efficiency is improved, but ejection speed variations increase
Solution Approach 1:
The drive signal configuration is dynamically adjusted based on the number of droplets to be ejected in series. For single droplet ejection, an auxiliary pulse is added to optimize ejection speed. For multiple droplet ejection, the drive signal uses a simpler configuration without the auxiliary pulse, relying on the expansion and contraction pulses to maintain consistent ejection speed across multiple droplets. This dynamic adaptation resolves the contradiction by optimizing for speed when ejecting single droplets and for consistency when ejecting multiple droplets.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach stabilizes the ejection speed for both single and multiple droplets, reducing variations and enhancing printing accuracy by adjusting the drive signal pulses based on the number of droplets to be ejected.
Implementation Method 1
The piezoelectric element type head is configured to eject ink from an ink chamber through a nozzle by utilizing deformation of a piezoelectric element.
Implementation Method 2
The heating element type head is configured such that a heating element in an ink flow path can be energized to generate bubbles in the ink and the ink is pushed by the bubbles and ejected from a nozzle.
Data Source
AI summary
According to one embodiment, a liquid ejection head includes a pressure chamber that contains a liquid, an actuator to change the pressure in the pressure chamber according to an applied drive signal, and a drive circuit to apply a first drive signal to the actuator when a single droplet is to be ejected from the pressure chamber and a second drive signal to the actuator when two or more droplets are to be ejected in series from the pressure chamber. The first drive signal has a first auxiliary pulse before a first ejection pulse. The second drive signal has a second auxiliary pulse before the first ejection pulse. A pulse width of the first auxiliary pulse is greater than a pulse width of the second auxiliary pulse.


