Liquid Ejection Head Top Surface Connector Extraction

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Solution Overview

Problem

Existing liquid ejection heads face difficulties in mounting and detaching due to the complex arrangement of connectors on both the top and underside of the circuit substrate, leading to challenges in connecting multiple wiring members efficiently.

Innovation Solution

The liquid ejection head design features an electrical circuit substrate with connectors only on the top surface, positioned above the element substrate, allowing for easy connection and detachment by using flexible substrates that pass through openings and bend to connect with the element substrate, reducing the need for extensive wiring on the underside and facilitating easier assembly and disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If connectors are arranged on both the top surface and underside of the circuit substrate, then more wiring members can be connected, but the mounting process becomes difficult and complex

Engineering Contradiction:
Improvenumber of wiring members that can be connectedVSAvoidmounting process
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent extracts the connector arrangement from the underside of the circuit substrate, removing the complex wiring configuration that caused mounting difficulties. By taking out the connectors from the bottom surface and retaining them only on the top surface, the patent simplifies the mounting process while maintaining the necessary electrical connections through the flexible substrate that extends from the top surface connectors to the element substrate.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If connectors are arranged on both surfaces of the circuit substrate, then more electrical connections are possible, but the device complexity increases

Engineering Contradiction:
Improveelectrical connectionsVSAvoidwiring configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent removes the complex wiring configuration from the underside of the circuit substrate by extracting the connector arrangement from that location. The electrical connections are maintained through a flexible substrate that extends from the top surface connectors, eliminating the need for complex wiring on the bottom face and reducing overall device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a flexible substrate that acts as a thin film connector between the top surface connectors and the element substrate. This flexible substrate replaces the complex wiring configuration that would otherwise be needed on the underside, maintaining electrical connectivity while simplifying the overall device structure.

Inventive Principle:
Principle #30Flexible shells and thin films

3Length of stationary object

If the circuit substrate is arranged in a brought-down state, then the height of the liquid ejection head is reduced, but the connection of wiring members to connectors becomes difficult

Engineering Contradiction:
Improveheight of liquid ejection headVSAvoidconnection of wiring members
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

The patent incorporates the connectors on the top surface of the circuit substrate in advance, before the circuit substrate is brought down into its final position. This preliminary arrangement of connectors on the top surface allows for easy connection of wiring members while the circuit substrate is in its brought-down state, maintaining both compact height and ease of connection.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250100277A1Liquid ejection head and liquid ejection apparatus
Publication Date: 2025.03.27 CANON KK
  • US20250100277A1 patent drawing
  • US20250100277A1 patent drawing
  • US20250100277A1 patent drawing

AI summary

An object is to provide a liquid ejection head that can be mounted on a liquid ejection apparatus easily. The liquid ejection head comprises: a storing unit configured to store liquid; an element substrate having an ejection port surface in which an ejection port for ejecting liquid stored in the storing unit is formed; and an electrical circuit substrate electrically relaying a liquid ejection apparatus and the element substrate. In a posture in which the liquid ejection head is mounted on the liquid ejection apparatus, the electrical circuit substrate is located above the element substrate in the vertical direction, on the electrical circuit substrate, a connector for electrically connecting with an electrical connecting member comprised by the liquid ejection apparatus is provided, and on the electrical circuit substrate, the connector is provided only on a top surface facing in a direction opposite to the ejection port surface.