Liquid Ejection Apparatus Humidification Control

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Solution Overview

Problem

Existing liquid ejection apparatuses face challenges in uniformly maintaining high humidity in the ejection space near the ejection openings, leading to clogging issues due to uneven humidification, which requires a longer time to achieve uniform humidity across all openings.

Innovation Solution

A liquid ejection apparatus with a sealing mechanism, air supply and discharge openings, and a controller that alternates air supply through different openings to ensure uniform humidity across the ejection space in a shorter time, using a humidification unit to generate and circulate humid air effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If humidified air is supplied continuously through a single air-supply opening into the ejection space, then the ejection openings near the air-supply opening are easily humidified, but the ejection openings near the air-discharge opening are difficult to sufficiently humidify, requiring a relatively long time to achieve uniform humidity

Engineering Contradiction:
Improveuniformity of humidity distributionVSAvoidtime required for humidification
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent divides the air supply function into multiple segments by providing at least two air supply openings (first air supply opening and second air supply opening) positioned at different locations within the ejection space. This segmentation allows humidified air to be supplied to different regions simultaneously, improving the speed and uniformity of humidity distribution across all ejection openings.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-point air supply approach to a multi-point spatial distribution approach by positioning air supply openings at different locations (e.g., left and right sides) within the ejection space. This dimensional change in air supply configuration enables simultaneous humidification of multiple regions, reducing the time required to achieve uniform humidity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the sealing mechanism seals the ejection space from the outside space, then humidified air can be supplied into the ejection space to prevent clogging, but the complexity of the device increases due to the sealing mechanism and multiple openings

Engineering Contradiction:
Improveprevention of ejection opening cloggingVSAvoidcomplexity of sealing mechanism and air supply system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The capping member is designed to perform multiple functions: it seals the ejection space from the outside space to prevent contamination, provides structural support for the air supply openings, and facilitates the humidification process. By integrating these functions into a single component, the patent reduces device complexity while maintaining reliability in preventing ejection opening clogging.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the sealing function and air supply function into an integrated structure where the capping member serves as both the seal and the housing for multiple air supply openings. This merging of functions eliminates the need for separate sealing components and air supply structures, thereby reducing overall device complexity while ensuring reliable prevention of clogging.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for rapid and uniform humidification of the ejection space, preventing clogging by ensuring consistent humidity levels across all ejection openings, thereby improving the maintenance efficiency and reducing downtime.

Implementation Method 1

a humidification unit configured to generate humid air and circulate the humid air in the ejection space

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a controller configured to control the supply portion such that a period in which the humid air is supplied via the first opening and a period in which the humid air is supplied via the second opening do not overlap each other

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS8807701B2Liquid ejection apparatus
Publication Date: 2014.08.19 BROTHER KOGYO KK
  • US8807701B2 patent drawing
  • US8807701B2 patent drawing
  • US8807701B2 patent drawing

AI summary

A liquid ejection apparatus, including: a liquid ejection head having an ejection face; a sealing mechanism configured to selectively establish a sealing state in which an ejection space is sealed and an unsealing state; first and second openings, interposing at least a part of the ejection face in one direction, for supplying air into the ejection space; a generating portion configured to generate humid air; a supply portion configured to supply the generated humid air into the ejection space via the first or the second opening; and a controller configured to control the supply portion such that a period in which the humid air is supplied via the first opening and a period in which the humid air is supplied via the second opening do not overlap each other when the humid air is supplied into the ejection space in a current humid-air supply processing.