Gas Turbine Ejector Closure Sectors Prevent Backflow

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Solution Overview

Problem

In gas turbines, backflow of hot primary air through the peripheral opening between the exhaust pipe and ejector occurs at certain engine speeds and flight conditions, leading to inadequate cooling of the engine bay and equipment, and existing solutions do not effectively prevent this backflow across all speeds, especially when the ejector is bent.

Innovation Solution

The peripheral opening between the pipe and ejector is partially closed over specific angular sectors determined by interactions between secondary and primary flows, air gyration, and geometries, using methods like bonding or welding of composite materials to prevent reingestion of primary flow, with closure sectors extending between 30° to 270° and avoiding attachment tabs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the peripheral opening between the pipe and ejector is left open to allow secondary flows to cool the engine bay, then cooling effectiveness is improved, but hot primary air backflow into the engine bay occurs at certain engine speeds and flight conditions

Engineering Contradiction:
Improveengine bay cooling effectivenessVSAvoidhot primary air backflow
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The peripheral opening is segmented into open sectors and closed sectors, where closed sectors prevent hot primary air backflow while open sectors allow secondary flows to cool the engine bay. This segmentation resolves the contradiction by spatially separating the cooling function from the backflow prevention function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the peripheral opening have different properties: some regions (closed sectors) are sealed to prevent backflow, while other regions (open sectors) remain open for cooling. This local differentiation allows the system to simultaneously achieve backflow prevention and effective cooling.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the peripheral opening is partially closed to prevent backflow, then hot primary air reingestion is prevented, but cooling of the engine bay and equipment may be reduced

Engineering Contradiction:
Improveprimary flow backflow preventionVSAvoidengine bay cooling
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The peripheral opening is divided into multiple sectors with different functions. Closed sectors (extending at least 30°) prevent backflow, while open sectors maintain cooling airflow. This segmentation ensures that backflow prevention does not completely block the cooling function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of completely closing the peripheral opening to prevent backflow, only sufficient portions (closed sectors of at least 30°) are closed to achieve backflow prevention while leaving other portions open for cooling. This partial action resolves the contradiction by applying just enough closure to prevent harm while maintaining useful function.

Inventive Principle:
Principle #16Partial or excessive action

3Object-affected harmful factors

If conventional means are used to straighten the flow through the peripheral opening, then backflow is reduced, but the solution does not guarantee results at all engine speeds and is difficult to install when the ejector is bent

Engineering Contradiction:
Improvebackflow reductionVSAvoidinstallation difficulty with bent ejector
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Rather than using complex flow straightening means that are difficult to install on bent ejectors, the solution segments the peripheral opening into closed and open sectors. This simpler segmentation approach is easier to manufacture and install while effectively preventing backflow across all engine speeds.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the essential function of backflow prevention from complex flow straightening means and implements it through simpler sector closure. This extraction provides a more universally applicable solution that works at all engine speeds and is easier to manufacture and install.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents backflow of hot primary air, ensuring consistent cooling of the engine bay and equipment across various engine speeds and flight conditions, even when the ejector is bent, by optimizing the geometry and position of the closure sectors based on flow interactions and geometries.

Implementation Method 1

The secondary flows Fs are generated by the driving effect of the hot primary flow Fp exiting from the pipe 2 around the cone 4

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The secondary flows Fs are generated by the driving effect of the hot primary flow Fp exiting from the pipe 2 around the cone 4 and also by the effect of negative pressure generated by the shape of the ejector 3

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

said peripheral opening is then closed over the angular sector(s) identified in this way

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS9926809B2Method for discharging exhaust gas from a gas turbine and exhaust assembly having optimised configuration
Publication Date: 2018.03.27 SAFRAN HELICOPTER ENGINES
  • US9926809B2 patent drawing
  • US9926809B2 patent drawing
  • US9926809B2 patent drawing

AI summary

A method for discharging exhaust gas from a gas turbine wherein a number of sectors, position, and angle at the center of at least one sector of a peripheral opening capable of forming an area for reingestion of a primary flow into an engine bay are determined by correlation of interactions between secondary cooling flows and the primary flow, from following behavior parameters: air gyration and speed at an inlet of a pipe, geometry of an exhaust stream, routing of the secondary cooling flow for cooling the engine bay, and a geometry and position of inlets of the secondary flows. The peripheral opening is then closed over the identified at least one angular sector. The method prevents backflow of hot primary air into the peripheral opening formed between a pipe and an ejector of the exhaust stream of a gas turbine.