Ejector-Diffuser Cabin Air Distribution Using Low Motive Pressure

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Solution Overview

Problem

Existing air distribution systems in spacecraft are inefficient due to high energy consumption, complexity, and cost, particularly in the need for high-pressure motive fluids and circular converging and diverging sections, which limit their effectiveness and increase mass.

Innovation Solution

A passenger cabin air distribution system utilizing an ejector-diffuser with a secondary inlet and a nozzle featuring an elongated slot-shaped opening to mix conditioned air with cabin air, maintaining low motive pressure and achieving efficient mixing with low backpressure, and optionally incorporating sensors for air quality monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fans are used to pass air throughout the passenger compartment, then air distribution is achieved, but energy consumption increases

Engineering Contradiction:
Improveair distributionVSAvoidfan energy
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical fan system with a passive ejector-diffuser system that uses fluid dynamics principles. The ejector nozzle converts pressure energy to kinetic energy, creating a jet that entrains and moves cabin air without mechanical moving parts, thereby eliminating fan energy consumption while maintaining air distribution functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses pneumatic principles by utilizing high-pressure motive air from the ventilation system to drive the ejector nozzle. The pressurized air creates a jet flow that induces and transports additional cabin air through the diffuser, replacing mechanical propulsion with pneumatic-driven fluid dynamics

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If multiple ducted cabin air intakes and multiple air distribution discharge points are used, then air distribution coverage is improved, but system mass and complexity increase

Engineering Contradiction:
Improveair distribution coverageVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple air intake functions into a single ejector-diffuser assembly. The device integrates the motive air inlet, induced air intake, mixing chamber, and discharge point into one compact unit, reducing the number of separate ducts and components while maintaining effective air distribution capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ejector-diffuser performs multiple functions simultaneously: it acts as an air intake device, a mixing chamber, a flow amplifier, and a discharge mechanism. This multi-functionality eliminates the need for separate dedicated components for each function, reducing overall system complexity and mass

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If an orifice plate is used to provide restriction for proper airflow to avionics branch, then airflow control is achieved, but system complexity and cost increase

Engineering Contradiction:
Improveairflow controlVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent controls airflow parameters by changing the geometric parameters of the ejector-diffuser components, specifically the nozzle area ratio and diffuser angle. By optimizing these geometric parameters, the system achieves proper airflow distribution to the avionics branch without requiring additional restrictive components like orifice plates

Inventive Principle:
Principle #35Parameter changes

4Productivity

If high-pressure motive fluid is used in known ejector-diffusers, then airflow induction is achieved, but motive pressure requirements increase system complexity

Engineering Contradiction:
Improveairflow inductionVSAvoidmotive pressure
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The patent changes the pressure parameter by optimizing the nozzle area ratio to a specific range (0.2 to 0.5). This parameter optimization allows the ejector to achieve effective airflow induction with significantly reduced motive pressure requirements compared to conventional designs, making the system compatible with lower-pressure ventilation sources

Inventive Principle:
Principle #35Parameter changes

5Productivity

If circular converging and diverging sections are used in ejector-diffusers, then flow efficiency is achieved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveflow efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs asymmetric rectangular cross-sections for the converging and diverging sections instead of symmetric circular shapes. This asymmetric rectangular geometry maintains the necessary flow convergence and divergence characteristics while being significantly easier to manufacture using standard sheet metal forming and fabrication processes

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent modifies the curvature requirements by using rectangular sections with controlled corner radii instead of fully circular cross-sections. This approach maintains sufficient flow smoothness for efficiency while dramatically simplifying manufacturing, as rectangular ducts are standard in HVAC systems and require minimal specialized forming

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient air distribution with reduced energy consumption and lower costs by using existing pressure differences, providing a more uniform and increased airflow with a lower absolute pressure ratio, enhancing air quality diagnostics and reducing system complexity.

Implementation Method 1

The motive fluid nozzle 410 is supplied with a motive fluid 411 having a high pressure. The motive fluid nozzle 410 creates an injected flow at a higher velocity and lower pressure.

Methodology Applied
Scientific EffectPressure to kinetic energy conversion: Bernoulli Effect

Implementation Method 2

The mixed flow passes through the diverging outlet cone 465, which slows the mixture down and increases its pressure to a mixture 460 having a pressure greater than the pressure of the low-pressure inlet fluid 451.

Methodology Applied
Scientific EffectKinetic energy to pressure conversion: Diffusion

Implementation Method 3

The motive fluid 411 expands to a pressure below a pressure of the low-pressure inlet fluid 451, which is drawn by the pressure differential through side opening 450 and combined with the motive fluid 411.

Methodology Applied
Scientific EffectPressure differential induced flow: Pressure Gradient

Data Source

PatentUS20230202263A1Passenger cabin air distribution system and method of using
Publication Date: 2023.06.29 THE BOEING CO
  • US20230202263A1 patent drawing
  • US20230202263A1 patent drawing
  • US20230202263A1 patent drawing

AI summary

A passenger cabin air distribution system includes a ventilation system and an ejector-diffuser. The ventilation system is operable to provide a conditioned air. The ejector-diffuser is positioned to receive a flow of the conditioned air from the ventilation system. The ejector-diffuser includes an induction unit and a diffuser section. The induction unit includes a secondary inlet in communication with a cabin air from a passenger cabin and is configured to mix the flow of the conditioned air with an induced flow of the cabin air into a mixed air. The diffuser section includes a discharge to eject the mixed air to the passenger cabin. The diffuser section is shaped to provide for efficient mixing with low backpressure in order to maintain the low motive pressure in the nozzle.