Ejector Heat Pump with Controllable Needle for Off-Design Efficiency

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Solution Overview

Problem

Ejector operation in HVAC&R systems deviates from the design point during off-design conditions, leading to performance degradation, particularly in applications with wide temperature ranges, necessitating the use of complex and costly bypass expansion valves.

Innovation Solution

A heat pump system with a controllable ejector and variable speed fan, controlled by a controller that adjusts fan speed and ejector needle based on refrigerant pressure or temperature, allowing seamless switching between heating and cooling modes without the need for parallel expansion devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If ejector is used to improve COP, then system efficiency is improved, but system complexity increases due to need for bypass expansion devices

Engineering Contradiction:
ImproveCOPVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The ejector needle is made movable and controllable, allowing dynamic adjustment of the ejector's operation. The controller adjusts the needle position based on operating conditions (heating/cooling modes, temperature ranges) to optimize performance across different scenarios, eliminating the need for fixed bypass expansion devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters (needle position, refrigerant flow distribution) based on operating conditions. By adjusting the ejector needle position and controlling refrigerant flow dynamically, the system adapts to different temperature ranges and modes, maintaining high efficiency without complex bypass devices

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If ejector operates at design point, then performance is optimized, but adaptability decreases for off-design conditions

Engineering Contradiction:
ImproveperformanceVSAvoidadaptability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The ejector system is made dynamic through controllable needle adjustment. The system transitions from static design-point operation to dynamic adaptability, where the needle position and refrigerant flow are continuously adjusted based on real-time operating conditions, enabling optimal performance across heating modes, cooling modes, and various temperature ranges

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller receives feedback from temperature sensors and pressure sensors to adjust ejector needle position and refrigerant flow. This closed-loop control enables the system to maintain optimal performance by continuously adapting to changing operating conditions, ensuring the ejector operates efficiently across its full range of applications

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances system efficiency by maintaining optimal performance across varying conditions, reducing complexity and cost by eliminating the need for bypass expansion devices.

Implementation Method 1

A primary or motive flow of high pressure refrigerant from the condenser enters the primary or motive port (inlet) and passes through the motive nozzle of the ejector where it accelerates. It exits the motive nozzle with a high velocity and generates low pressure area around the exit.

Methodology Applied
Scientific EffectNozzle acceleration: De Laval Nozzle

Implementation Method 2

A secondary or suction flow of refrigerant vapor from the evaporator is entrained (i.e., sucked) into the secondary or suction port (inlet) of the ejector and is thereby accelerated.

Methodology Applied
Scientific EffectEntrainment: Entrainment

Implementation Method 3

High velocity motive flow refrigerant decelerates and mixes with accelerating suction flow refrigerant in the mixing section (mixer) of the ejector.

Methodology Applied
Scientific EffectMixing:

Implementation Method 4

After mixing, the two phase refrigerant mixture enters the diffuser of the ejector, decelerates thereby recovering pressure.

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 5

The resulting two-phase refrigerant stream enters the separator where the vapor and liquid phases are separated.

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 6

Vapor is sucked into the compressor where it is compressed and discharged to the condenser or gas cooler.

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 7

In the condenser, the compressed high pressure, high temperature vapor is cooled and condensed.

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 8

Liquid from the separator enters the evaporator after passing through an expansion valve

Methodology Applied
Scientific EffectThrottling:

Implementation Method 9

Liquid from the separator enters the evaporator after passing through an expansion valve, evaporates and vapor flows to the suction port of the ejector.

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP3850278B1Ejector heat pump operation
Publication Date: 2026.03.11 CARRIER CORP
  • EP3850278B1 patent drawingFigure 1
  • EP3850278B1 patent drawingFigure 1A~1B
  • EP3850278B1 patent drawingFigure 2

AI summary

A method for operating a heat pump (20; 300) includes operating in a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger (26) and rejected by refrigerant in the outdoor heat exchanger (24). The heat pump switches to operation in a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector (60) motive flow and ejector secondary flow. In the heating mode a refrigerant pressure (PH) or temperature (TL) is measured and, responsive to the measured refrigerant pressure or temperature, at least one of a fan speed is changed and a needle (132) of the ejector is actuated.