Organic EL Display Electrode Reflectance and Insulating Layer

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Solution Overview

Problem

Organic EL display devices with high reflectance electrodes suffer from increased external light reflection, reduced contrast, and color shift due to light diffusion between pixels.

Innovation Solution

Incorporating a transparent electrode and a non-transparent electrode with a black insulating layer, where the non-transparent electrode has a reflectance of 25%±20% and the insulating layer has an optical density of 0.3 or more per 1.0 μm film thickness, to minimize external light reflection and light diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a metal electrode with high reflectance is used in the organic EL element, then light extraction efficiency is improved, but external light reflection increases and contrast is reduced

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidexternal light reflection
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the reflectance parameter of the electrode from high (conventional) to specifically 25%±20%, and controls the optical density of the insulating layer to be 0.3 or more per 1.0 μm thickness. This parameter optimization resolves the contradiction by achieving sufficient light extraction while minimizing external light reflection, thereby improving contrast

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure consisting of a non-transparent electrode with controlled reflectance (25%±20%) combined with a black insulating layer having specific optical density (0.3 or more per 1.0 μm). This composite approach allows the system to benefit from both light extraction and external light reflection suppression

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If a metal electrode with high reflectance is used in the organic EL element, then light emission is enhanced, but light diffusion to adjacent pixels increases and color shift occurs

Engineering Contradiction:
Improvelight emission intensityVSAvoidcolor accuracy
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent optimizes the electrode reflectance parameter to 25%±20%, which is sufficiently high to maintain bright light emission but low enough to prevent excessive light diffusion to adjacent pixels. This parameter control ensures color accuracy is maintained while preserving illumination intensity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The combination of the non-transparent electrode with controlled reflectance and the black insulating layer with specific optical density creates a composite system that confines light emission within pixels, preventing color shift while maintaining brightness

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If a transparent insulating layer is used to separate pixels, then manufacturing is simplified, but external light passes through and reflects from the electrode, reducing contrast

Engineering Contradiction:
Improveinsulating layer fabricationVSAvoidexternal light reflection
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent specifies that the insulating layer should have an optical density of 0.3 or more per 1.0 μm film thickness, transforming it from a conventional transparent layer to a black insulating layer. This parameter change maintains ease of manufacture through standard deposition processes while effectively blocking external light and preventing reflection-induced contrast loss

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces external light reflection, enhances contrast, and minimizes color shift, improving the display quality of organic EL display devices.

Implementation Method 1

The non-transparent electrode has a reflectance of 25%±20%

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the insulating layer has an optical density of 0.3 or more per 1.0 μm film thickness

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

The organic EL display device is a self-luminous display device utilizing electroluminescence emitted from an organic compound

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11011707B2Organic EL display device
Publication Date: 2021.05.18 TORAY INDUSTRIES INC
  • US11011707B2 patent drawing
  • US11011707B2 patent drawing
  • US11011707B2 patent drawing

AI summary

The organic EL display device includes at least a transparent electrode, an organic EL layer, and a non-transparent electrode in this order and further includes a black insulating layer, and the non-transparent electrode has a reflectance of 25%±20%.