Organic EL Device Donor-Acceptor Electron Injection Layer

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Solution Overview

Problem

Existing organic electroluminescence (EL) devices using a light-transmissive cathode face issues with efficiency and lifespan due to the degradation of electron-injecting layers and increased driving voltage, particularly when using indium-tin-oxide (ITO) as a cathode.

Innovation Solution

The implementation of an organic EL device configuration with a donor-containing layer and an acceptor-containing layer, where the acceptor layer draws electrons from the cathode and transfers them to the donor layer, which then injects them into the emitting layer, using specific compounds resistant to sputtering damage, such as those represented by formulas (I) and (II), to facilitate efficient electron transport and reduce voltage requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light-transmissive cathode (ITO) is used to outcouple light, then light extraction efficiency is improved, but electron-injection properties deteriorate due to large affinity level difference with electron-transporting layer

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidelectron-injection properties
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

An electron-injecting layer is introduced between the light-transmissive cathode (ITO) and the electron-transporting layer. This intermediary layer has affinity levels that bridge the gap between the cathode and the electron-transporting layer, enabling effective electron injection while maintaining light transparency of the cathode.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electron-injecting layer is formed as a composite material comprising an organic compound and a metal component (such as alkali metal, alkaline earth metal, or their compounds). This composite structure combines the benefits of organic materials (compatibility with electron-transporting layer) and metal components (low work function for electron injection), resolving the contradiction between light transmittance and electron injection efficiency.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a metal-injecting layer containing small-work-function metal is formed to enhance electron injection, then electron-injection properties are improved, but the layer is decomposed and oxidized during sputtering process, leading to increased driving voltage and reduced device life

Engineering Contradiction:
Improveelectron-injection propertiesVSAvoiddevice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent forms the electron-injecting layer after depositing the light-transmissive cathode by sputtering, but before forming subsequent layers. By timing the formation of the metal-containing electron-injecting layer to occur after the sputtering process is complete, the metal component is protected from oxidation during sputtering, preventing degradation and maintaining device longevity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The electron-injecting layer containing metal components is formed and maintained in an inert atmosphere (vacuum or nitrogen environment) throughout the deposition process. This inert environment prevents oxidation of the metal component, thereby preserving electron-injection properties and extending device life.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Illumination intensity

If conventional electron-injecting layers are used with light-transmissive cathode, then light can be outcoupled, but driving voltage increases and luminous efficiency deteriorates

Engineering Contradiction:
Improvelight outcouplingVSAvoiddriving voltage
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the affinity level parameters of the electron-injecting layer to create a gradual transition from the cathode to the electron-transporting layer. By carefully selecting organic compounds and metal components with appropriate energy levels, the affinity level difference is minimized, reducing electron injection barriers and lowering driving voltage while maintaining light outcoupling efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances luminous efficiency, prolongs device life, and allows for operation at lower voltages by stabilizing the electron transport process and preventing layer degradation, even when using ITO as a cathode.

Implementation Method 1

the acceptor-containing layer draws electrons from an interface with the cathode and transfers electrons into the donor-containing layer

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

the donor-containing layer draws electrons from the acceptor-containing layer and injects them in the direction toward the emitting layer

Methodology Applied
Scientific EffectElectron injection: Conduction (electrical)

Implementation Method 3

An organic electroluminescence (EL) device is a self-emission device utilizing the principle that light is emitted by the recombination energy of holes injected from an anode and electrons injected from a cathode

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP2833429B1Organic electroluminescence element
Publication Date: 2019.09.18 JOLED INC
  • EP2833429B1 patent drawingFigure 1~2
  • EP2833429B1 patent drawing
  • EP2833429B1 patent drawing

AI summary

An organic electroluminescence device including: an anode; one or more organic thin film layers including an emitting layer; a donor-containing layer; an acceptor-containing layer; and a light-transmissive cathode in this order, wherein the donor-containing layer comprises a compound represented by the following formula (I) or (II):