Organic EL Electron-Transport Layer Mixture for Hole Blocking

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Solution Overview

Problem

Conventional organic electroluminescent (EL) devices exhibit significant variation in service life and efficiency due to material and structural differences, with excessive hole injection leading to decreased efficiency and requiring separate hole-blocking layers, which complicates manufacturing.

Innovation Solution

An organic electroluminescent device with a novel electron-transport layer composed of a mixture of materials having hole-blocking and electron-transporting properties, allowing for balanced charge injection and simplifying the manufacturing process by eliminating the need for a separate hole-blocking layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate hole-blocking layer is added to block excessive hole injection, then device efficiency is improved, but device complexity and manufacturing complexity increase

Engineering Contradiction:
Improvedevice efficiencyVSAvoidstack structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the hole-blocking function and electron-transport function into a single electron-transport layer by incorporating hole-blocking materials (such as BCP, Bpy-OXD, or Bpy-oxadiazole derivatives) into the electron-transport layer composition. This merging eliminates the need for a separate hole-blocking layer while maintaining efficient hole blocking and electron transport, thus improving device efficiency without increasing structural complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electron-transport layer is designed to perform multiple functions simultaneously: it transports electrons from the cathode to the emitting layer and blocks excessive holes from entering the emitting layer. By selecting materials with appropriate HOMO levels (greater than 5.2 eV) and electron mobility (greater than 1.0×10^-6 cm²/Vs), the single layer achieves both hole-blocking and electron-transporting properties, simplifying the device structure while improving efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional materials are used in the electron-transport layer, then electron transport is maintained, but hole blocking is insufficient leading to decreased efficiency

Engineering Contradiction:
Improvecharge balanceVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the material parameters of the electron-transport layer by selecting compounds with specific HOMO levels (greater than 5.2 eV) and electron mobility (greater than 1.0×10^-6 cm²/Vs). These parameter changes enable the material to simultaneously achieve effective hole blocking and efficient electron transport, improving charge balance and luminous efficiency without requiring additional layers

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple separate layers are used for hole blocking and electron transport, then charge balance is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvecharge balanceVSAvoidfabrication process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the hole-blocking layer and electron-transport layer into a single combined layer, reducing the number of deposition steps and material interfaces. This simplification makes the manufacturing process easier while maintaining effective charge balance through the careful selection of materials with appropriate electronic properties

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the service life and efficiency of organic EL devices by maintaining electron transport while blocking holes, achieving improved charge balance and luminous efficiency without the need for additional layers, thus simplifying the fabrication process.

Implementation Method 1

the electron-transport layer may contain at least one material having hole-blocking properties and at least one material having electron-transporting properties

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

the material having hole-blocking properties may have an oxidation potential greater than 0.4V, and an absolute value of the Highest Occupied Molecular Orbital (HOMO) greater than 5.2 eV

Methodology Applied
Scientific EffectHole blocking: Electrical Resistance

Implementation Method 3

an organic electroluminescent (EL) device includes a stack structure including an emitting layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8563144B2Organic electroluminescence device and method for fabricating the same
Publication Date: 2013.10.22 LG DISPLAY CO LTD
  • US8563144B2 patent drawing
  • US8563144B2 patent drawing
  • US8563144B2 patent drawing

AI summary

An organic electroluminescent (EL) device is provided which uses an electron-transport layer including hole blocking capability. The device includes a stack structure, with an emitting layer and an electron-transport layer provided between an anode and a cathode. The electron-transport layer is a mixture of at least two materials. This mixture may include an organic compound and one or more other organic compounds, or may include a metal or inorganic compound and one or more other metal or inorganic compounds, or may include one or more organic compounds and one or more metal or inorganic compounds. By incorporating a hole blocking capability into the electron-transport layer, structure and fabrication of the device is simplified and efficiency is increased.