Organic EL Device Host-Dopant System for Coating Process Stability

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Solution Overview

Problem

Conventional organic electroluminescent (EL) devices using coating-type processes face issues with luminescent dopant bleeding, low hole and electron trapping ability, and delayed material development due to ineffective host material-luminescent dopant systems, particularly in conjugated polymer systems.

Innovation Solution

Employing high-molecular-weight luminescent dopants with hole-trapping functional groups, using host materials with non-conjugated repeating units, and incorporating an electron transport/hole-blocking layer to enhance carrier trapping and prevent material crystallization, while maintaining high heat resistance and solubility for efficient light-emitting layers in coating-type organic EL devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If low-molecular-weight luminescent dopants are used in coating-type organic EL devices, then the light-emitting layer can be formed by solution coating, but the luminescent dopant bleeds (precipitates or segregates) from the coating during drying

Engineering Contradiction:
Improvesolution coating processVSAvoiddopant uniformity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the molecular weight parameter of the luminescent dopant from low-molecular-weight to high-molecular-weight (specifically oligomers with 2-50 repeating units). This parameter change prevents the dopant from bleeding during the drying process while maintaining its ability to emit light, thus resolving the contradiction between ease of manufacture and composition stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system by combining the host material (conjugated polymer) with the oligomeric luminescent dopant in specific weight ratios (0.1-10% dopant). This composite material approach ensures uniform distribution and prevents segregation during coating and drying processes.

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional luminescent dopants are used in coating-type devices, then material development can proceed, but the host material-luminescent dopant system is less effective compared to depositional materials

Engineering Contradiction:
Improvematerial developmentVSAvoidsystem effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent systematically varies parameters of the oligomeric dopants including molecular weight (number of repeating units), functional group types, and weight ratio with host material to optimize performance. This structured parameter exploration enables effective material development specifically tailored for coating-type devices, achieving reliability comparable to or exceeding vapor-deposited systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in organic EL devices with high light-emitting efficiency and long half-brightness lifetime, overcoming the limitations of conventional systems by preventing dopant segregation and improving carrier trapping, thus ensuring reliable and efficient light emission.

Implementation Method 1

The spectrum of the light emitted from the organic EL device corresponds to that of the fluorescent or phosphorescent light emitted from a luminescent center in the luminescent dopant

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

The spectrum of the light emitted from the organic EL device corresponds to that of the fluorescent or phosphorescent light emitted from a luminescent center in the luminescent dopant

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 3

a host material and a luminescent dopant are used to form a light-emitting layer such that the conventional organic EL device has high light-emitting efficiency and long life

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8790792B2Organic electroluminescent device
Publication Date: 2014.07.29 SHIHENG CREATION LTD
  • US8790792B2 patent drawing
  • US8790792B2 patent drawing
  • US8790792B2 patent drawing

AI summary

An organic electroluminescent device includes a light-emitting layer containing at least one host material and at least one luminescent dopant serving as a guest. The host material is a polymer having repeating units linked to each other by non-conjugated bonds and the luminescent dopant is a Π-conjugated oligomer.