Elastic Bonded Absorbent Garment for Stress Incontinence

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Solution Overview

Problem

Current products for stress incontinence do not effectively manage the unique fluid pressure and volume characteristics of urine leakage, often causing discomfort and embarrassment due to bulkiness and lack of skin-friendly materials, and existing absorbent technologies are not optimized for the specific needs of stress incontinence.

Innovation Solution

A garment with an absorbent assembly featuring an absorbent layer and a moisture-repellent strip, bonded to the body portion using elastic film without stitching, which includes a wicking layer to spread moisture and reduce saturation, providing effective absorption and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If bulky disposable products are used to manage stress incontinence, then absorbency is improved, but comfort and discretion are worsened

Engineering Contradiction:
ImproveabsorbencyVSAvoidcomfort
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent changes the physical parameters of the absorbent material by using a thin, flexible polymer-based absorbent layer instead of bulky cotton or disposable materials. This allows the garment to maintain high absorbency while reducing thickness and improving comfort against the skin.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The garment uses a composite structure combining a moisture-wicking outer layer with a polymer-based absorbent inner layer. This multi-layer composite material provides both high absorbency capacity and skin-friendly comfort, resolving the contradiction between absorbency and comfort.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If traditional absorbent materials are used, then absorbency is improved, but skin-friendliness is worsened

Engineering Contradiction:
ImproveabsorbencyVSAvoidskin irritation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent transforms the absorbent material from traditional cotton or disposable polymers to a thin, flexible polymer-based absorbent layer that is specifically designed to be skin-friendly. This material change maintains absorbency while eliminating skin irritation concerns.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The absorbent layer uses a porous polymer structure that allows moisture to be absorbed and distributed throughout the material while maintaining breathability and skin contact comfort. This porous structure provides both absorbency and skin-friendliness simultaneously.

Inventive Principle:
Principle #31Porous materials

3Strength

If stitched construction is used to attach absorbent assembly, then structural integrity is improved, but comfort is worsened

Engineering Contradiction:
Improvestructural integrityVSAvoidcomfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent replaces the mechanical stitching system with a thermal bonding system using heat-sealable tape. This substitution eliminates needles and threads that cause discomfort, while the thermal bonding provides equivalent or superior structural integrity for attaching the absorbent assembly to the garment body.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Quantity of substance

If thick absorbent layers are used, then absorbency is improved, but discreteness is worsened

Engineering Contradiction:
ImproveabsorbencyVSAvoidthickness
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent changes the physical state and distribution of the absorbent material by using a thin, flexible polymer-based layer that distributes moisture throughout its structure. This allows the garment to achieve high absorbency capacity while maintaining minimal thickness for discreteness under clothing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a seamless, comfortable, and discreet absorbent undergarment that effectively manages stress incontinence by reducing leakage and maintaining absorbency even after multiple washes, addressing the specific needs of stress incontinence with improved absorbency and comfort.

Implementation Method 1

an absorbent layer for absorbing moisture from a wearer of the garment

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

which includes a wicking layer to spread moisture and reduce saturation

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

the absorbent assembly is at least partially bonded to the body portion with elastic bonding film

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11737931B2Garments and associated methods
Publication Date: 2023.08.29 KNIX WEAR INC
  • US11737931B2 patent drawing
  • US11737931B2 patent drawing
  • US11737931B2 patent drawing

AI summary

Garments and associated methods are disclosed. In examples, a garment includes an absorbent assembly bonded to a body portion. In examples, the absorbent assembly includes an absorbent layer and overlies at least a central region of the body portion. In examples, the absorbent assembly is at least partially bonded to the body portion with elastic bonding film. In examples, the garment is configured to be washed and re-worn numerous times. In examples, a method of manufacturing a garment includes arranging an absorbent assembly over at least the central region of the body portion and bonding the absorbent assembly to the body portion with strips of elastic bonding film and without stitching. In examples, a moisture-absorbent garment includes a body layer supporting an absorbent assembly within a central region and strips of elastic bonding film that bond at least a portion of the absorbent assembly to the body layer without stitching.