Elastic Catheter Coupler Preventing Component Slippage

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Solution Overview

Problem

Intravascular access systems face challenges with inadvertent slippage between catheter components during navigation, leading to procedural delays and potential patient harm, especially in acute stroke treatments, due to the need for single-handed manipulation and pinching which can lose the desired assembled configuration.

Innovation Solution

A coupler system with a unitary elastic body and movable wings that can be affixed to catheter components to maintain locked engagement, allowing for easy manipulation and preventing slippage by providing a secure clamp mechanism that can be locked or unlocked as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If single-handed manipulation and pinching are used to manipulate catheter components, then ease of operation is improved, but reliability deteriorates due to inadvertent slippage between components

Engineering Contradiction:
Improveease of manipulationVSAvoidreliability of component engagement
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A coupler device is introduced as an intermediary component between the inner catheter and outer catheter. The coupler includes a first engagement feature that interfaces with the inner catheter and a second engagement feature that interfaces with the outer catheter, thereby mediating the connection between the two catheters and preventing direct slippage while maintaining ease of manipulation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coupler is designed to be nested within the lumen of the outer catheter while simultaneously engaging the inner catheter. This nesting arrangement allows the coupler to maintain the relative positions of the inner and outer catheters without interfering with the single-handed manipulation capability

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If coupler is used to prevent slippage between catheter components, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvereliability of component engagementVSAvoidcomplexity of catheter system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The catheter system is segmented into distinct functional components: the inner catheter, the outer catheter, and the coupler. The coupler itself is segmented into a body portion and engagement features, allowing each component to be optimized independently while maintaining overall system reliability without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupler includes elastic biasing elements that automatically maintain engagement between the catheter components without requiring additional active control mechanisms. The elastic portions self-adjust to maintain reliable connection, reducing the need for complex control systems

Inventive Principle:
Principle #25Self-service

3Reliability

If coupler with elastic portions is used to maintain locked engagement, then reliability is improved, but ease of operation deteriorates due to increased grip force requirement

Engineering Contradiction:
Improvereliability of component engagementVSAvoidease of manipulation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The coupler incorporates elastic portions that dynamically adjust to the engagement requirements. The elastic biasing elements automatically adapt to maintain reliable engagement while allowing the wings to be manipulated with reasonable force, creating a dynamic balance between reliability and ease of operation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coupler system reduces slippage and delays in vascular navigation, improving procedural efficiency and patient outcomes by maintaining the relative positions of catheter components during movement through the vasculature.

Implementation Method 1

The at least one coupler includes a unitary elastic body with at least one slot configured to receive and retain the proximal extension and the flexible elongate body

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20230293851A1Coupler for organizing and releasably clamping catheter components and methods of use
Publication Date: 2023.09.21 ROUTE 92 MEDICAL INC
  • US20230293851A1 patent drawing
  • US20230293851A1 patent drawing
  • US20230293851A1 patent drawing

AI summary

An intravascular access system for facilitation of intraluminal medical procedures within a vasculature including an outer catheter having a tubular distal portion having a lumen and a proximal extension without a lumen; an inner catheter having a flexible elongate body; and at least one coupler configured to be affixed to at least a portion of the proximal extension and at least a portion of the flexible elongate body to accommodate different relative positions between the outer catheter and the inner catheter during movement of the inner and outer catheters through the vasculature. The at least one coupler has a unitary elastic body with at least one slot configured to receive and retain the proximal extension and the flexible elongate body. Related devices, systems, and methods are provided.