Elastic Compressor Mounting Structure for Bearing Vibration Isolation

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Solution Overview

Problem

Existing compressor mounting structures fail to effectively suppress vibrations of the compression mechanism caused by vehicle vibrations, leading to potential collisions between components.

Innovation Solution

A mounting structure with elastic mounting feet, where the resonance frequency of the mounting feet is lower than that of the radial and thrust bearings, thereby reducing the vibration transmission to the compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional rigid mounting structures are used to firmly secure the compressor, then the mounting reliability is improved, but the vibration suppression capability deteriorates

Engineering Contradiction:
Improvemounting reliabilityVSAvoidvibration transmission
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an elastic member as an intermediary between the mounting surface and the compressor housing. This elastic member acts as a mediator that decouples the rigid connection, allowing the mounting structure to maintain reliability while suppressing vibration transmission to the compression mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical parameters of the mounting structure by using an elastic member with specific resonance frequency characteristics. By controlling the resonance frequency of the elastic member to be lower than that of the bearings, the structure transforms from a rigid vibration-transmitting connection to a vibration-suppressing connection.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the resonance frequency of mounting feet is increased to improve responsiveness, then the mounting stability is improved, but the vibration isolation capability deteriorates

Engineering Contradiction:
Improvemounting stabilityVSAvoidcompression mechanism vibration
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes mechanical vibration principles by designing the elastic member with a resonance frequency lower than the bearing resonance frequencies. This creates a frequency filter effect where the elastic member absorbs and dissipates vibration energy, preventing it from being transmitted to the compression mechanism while maintaining mounting stability.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed mounting structure effectively suppresses the vibration of the compression mechanism, reducing the risk of component collisions and enhancing the operational stability of the compressor.

Implementation Method 1

a mounting foot that is made from an elastic member and fixed to the housing and the mounting surface

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The radial bearing and the thrust bearing are gas bearings

Methodology Applied
Scientific EffectGas bearing: Air Lubrication

Data Source

PatentUS12338838B2Mounting structure for compressor and compressor
Publication Date: 2025.06.24 TOYOTA INDUSTRIES CORP
  • US12338838B2 patent drawing
  • US12338838B2 patent drawing

AI summary

A mounting structure for mounting a compressor to a mounting surface of a vehicle is disclosed. The compressor includes a rotating body that includes a rotary shaft and a compression mechanism. The compression mechanism is provided at least at one end of the rotary shaft in an axial direction. The compressor includes a radial bearing that supports the rotary shaft, a thrust bearing that supports the rotary shaft, and a housing that accommodates the rotating body, the radial bearing, and the thrust bearing. The radial bearing and the thrust bearing are gas bearings. The mounting structure includes a mounting foot that is made from an elastic member and fixed to the housing and the mounting surface. The resonance frequency of the mounting foot is lower than the resonance frequency of the radial bearing and lower than the resonance frequency of the thrust bearing.