Elastic Diaper Packing Devices for Variable-Size Fragile Items

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Solution Overview

Problem

Existing packing systems for fragile items are inadequate for items of varying shapes and sizes, often requiring meticulous use of paper, bubble wrap, or foam, and lack customizable components.

Innovation Solution

Recycling unused diapers into customizable packing devices with varying sizes and colors, utilizing their cup-like shape and elastic properties for secure wrapping, and optionally incorporating color coding for identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional packing materials (paper, bubble wrap, foam) are used for fragile items, then protection is provided, but the system lacks adaptability for items of varying shapes and sizes and requires meticulous application

Engineering Contradiction:
Improveadaptability to varying item shapes and sizesVSAvoidease of packing operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The diaper is designed to serve multiple functions: it provides protective cushioning, conforms to various shapes and sizes of fragile items, and includes integrated tabs for securing the wrapped item. This multi-functional design eliminates the need for multiple different packing materials and simplifies the packing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The diaper's flexible, conformable structure allows it to adapt to different shapes and sizes of fragile items. The soft, pliable material can be molded around various objects while providing consistent protection, replacing rigid or fixed-structure packing materials.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If same-sized packing materials are used, then material standardization is achieved, but inadequate protection is provided for items of varying shapes and sizes

Engineering Contradiction:
Improvereliability of protectionVSAvoidadaptability to varying item shapes and sizes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The diaper's design incorporates local variations in structure and material properties to provide optimized protection for different areas of the wrapped item. The tabs are positioned strategically for securing, and the overall shape accommodates various item geometries while maintaining consistent protective quality.

Inventive Principle:
Principle #3Local quality

3Loss of substance

If unused diapers are recycled for packing, then waste reduction is achieved, but additional processing steps are required for preparation

Engineering Contradiction:
Improvereduction of diaper wasteVSAvoidease of packing device preparation
Core Design Contradiction:
Loss of substanceVSEase of manufacture

Solution Approach 1:

The diaper's existing structure and features (tabs, elastic waistband, overall shape) are directly utilized for packing purposes without requiring extensive modification or processing. The diaper essentially prepares itself for its second use as packing material, minimizing additional manufacturing steps.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a simple, efficient, and eco-friendly packing solution that accommodates diverse item shapes and sizes while allowing easy identification and secure wrapping.

Implementation Method 1

An elastic material is applied to the base of the cup-like shape which helps to gather up the packing device around the fragile item.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250263219A1Packing system, method of use, and method of manufacture
Publication Date: 2025.08.21 TAYLOR CAROL L
  • US20250263219A1 patent drawing
  • US20250263219A1 patent drawing
  • US20250263219A1 patent drawing

AI summary

A packing system for safely packing fragile household item for moving or storage. The packing system provides a number of packing devices which include a pair of ends bridged by a central portion, and a pair of elastic skirts along the central portion, all of which form a cup-like shape for receiving the fragile household item. A variety of sizes of the packing devices could be combined within a single kit. They could be color coded. An embodiment of the invention employs unused diapers as the packing devices. These could be donated or otherwise procured.