Elastic Fastening Structure for Thermal Module Rework

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Solution Overview

Problem

Conventional fastening devices for thermal modules are not easily reworkable, incur high costs due to the need for different dimensions, and are inconvenient to use, as they require permanent welding that can damage components during separation.

Innovation Solution

A fastening structure featuring a main body with elastic press portions, a fastening portion, and an insertion unit, allowing for stable assembly and easy separation from the thermal module without soldering, providing flexibility and cost savings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the fastening device is welded to the radiating fins to achieve fixed connection, then the connection strength is improved, but the ease of repair deteriorates because the components cannot be separated without causing damage

Engineering Contradiction:
Improveconnection strengthVSAvoidease of separation
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The fastening device is divided into two separable parts: a clamp body and a fastening element. The clamp body clamps onto the radiating fins while the fastening element threads into the mainboard, allowing the thermal module to be separated and reattached without damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fastening device transitions from a static welded connection to a dynamic adjustable connection. The clamp can be tightened or loosened by rotating the fastening element, enabling easy assembly and disassembly while maintaining secure connection during operation.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the fastening device is made in different dimensions to match different design requirements, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to different designsVSAvoidnumber of different dimensions
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The clamp body is designed with a universal clamping structure that can accommodate different radiating fin configurations. The adjustable fastening element allows the same clamp body to be used across multiple design variations, eliminating the need for multiple specialized clamp types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of creating different clamp bodies for different designs, the invention allows parameter changes through the fastening element (such as thread length or diameter) while keeping the clamp body structure consistent, reducing overall device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and flexible use, reduces reworking costs, and prevents damage during assembly and disassembly, while eliminating the need for soldering materials.

Implementation Method 1

a main body having at least one elastic press portion... a flexible space is defined between the elastic press portion and the main body

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9169859B2Fastening structure for thermal module
Publication Date: 2015.10.27 ASIA VITAL COMPONENTS CO LTD
  • US9169859B2 patent drawing
  • US9169859B2 patent drawing
  • US9169859B2 patent drawing

AI summary

A fastening structure is provided for fastening a thermal module to a mainboard, and includes a main body having at least one elastic press portion, a fastening portion, and an insertion unit. The fastening portion is provided on an end of the main body and the insertion unit is outward extended from another opposite end of the main body. The elastic press portion is provided on the main body and located between the insertion unit and the fastening portion, and a flexible space is defined between the elastic press portion and the main body. With these arrangements, the fastening structure can be quickly assembled to the thermal module without the need of welding and can therefore be conveniently separated therefrom whenever reworking is necessary.