Elastic Fixation Clip for Trusswork Force Distribution

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Solution Overview

Problem

Existing trusswork structures face challenges when additional structures are affixed, as conventional clips concentrate forces in small areas, compromising structural integrity and creating unsightly protrusions.

Innovation Solution

A fixation clip made from elastic material with a central bore and guiding notch, allowing for elastic deformation to distribute forces homogeneously and integrate seamlessly into the trusswork structure, avoiding external protrusions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional clips are used to attach additional structures to the trusswork structure, then the additional structures can be connected, but forces are concentrated in a small area of the knot, compromising structural integrity

Engineering Contradiction:
Improveease of connectionVSAvoidstructural integrity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The fixation clip is divided into multiple functional segments: a body portion that interfaces with the trusswork knot, a fixation element that engages additional structures, and elastic deformation zones that distribute forces. This segmentation allows each part to perform its specific function while collectively distributing loads across the entire trusswork structure rather than concentrating them at a single point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixation clip incorporates localized elastic properties in specific regions (the body portion and engagement surfaces) while maintaining rigidity in other areas. This local quality variation enables the clip to deform elastically under load to distribute forces homogeneously across the trusswork bars, while still providing firm mechanical engagement with both the trusswork structure and additional structures.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional clips are used to attach additional structures, then connection is achieved, but the clips stick out from the trusswork structure forming disturbing contours

Engineering Contradiction:
Improveease of connectionVSAvoidcontour smoothness
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The fixation clip is designed to nest within the existing trusswork structure geometry. The body portion fits into the knot space between bars, and the overall profile is contoured to follow the external surface of the trusswork. This nesting approach allows the fixation means to be integrated into the lattice structure without creating protruding contours that would disturb the aerodynamic or aesthetic appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The fixation clip utilizes the third dimension by extending primarily in the direction perpendicular to the trusswork surface, with a compact profile that minimizes protrusion. The elastic deformation capability allows the clip to adapt its shape in multiple dimensions, conforming to the trusswork geometry while maintaining secure engagement, thus eliminating disturbing contours from multiple viewing angles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If rigid fixation means are used, then structural strength is maintained, but thermally or abrasively induced geometric changes in the lattice structure cannot be compensated

Engineering Contradiction:
Improvefixation strengthVSAvoidcompensation capability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The fixation clip transitions from a static rigid connection to a dynamic adaptive connection. The elastic body portion can deform in response to changing geometric conditions caused by thermal expansion or abrasive wear of the trusswork bars. This dynamic capability allows the fixation means to maintain optimal engagement and force distribution even as the lattice structure undergoes dimensional changes during operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fixation clip's elastic properties allow its physical parameters (shape, volume, engagement forces) to change in response to environmental conditions. As the trusswork structure experiences thermal variations or abrasion, the fixation clip's elastic deformation zones adjust its geometry and contact pressures, maintaining constant structural integrity and compensation capability throughout the operational lifecycle.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a safe, flexible, and compact means to affix additional structures, ensuring homogeneous force distribution, maintaining structural integrity, and eliminating disturbing contours.

Implementation Method 1

The guiding notch is, at least in sections, selectably displaceable towards the central bore or away from the central bore, under elastic deformation of the fixation clip

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP4567289A1Fixation system for a trusswork structure
Publication Date: 2025.06.11 AIRBUS OPERATIONS GMBH
  • EP4567289A1 patent drawingFigure 1
  • EP4567289A1 patent drawingFigure 2
  • EP4567289A1 patent drawingFigure 3

AI summary

The present disclosure refers to a fixation clip (10) for providing a connection interface (12) in a trusswork structure (14), said fixation clip (10) comprising an elastic material, from which the fixation clip (10) is at least sectionally made; a central bore (16) with a main axis (z) and a diameter (18) being constant or variable along the main axis (z); and at least one guiding notch (20), wherein the guiding notch (20) is, at least in sections, selectably displaceable towards the central bore (16) or away from the central bore (16), under elastic deformation of the fixation clip (10); and wherein the guiding notch (20) is forming a guiding path (22) around the main axis (z) that is constricted towards the main axis (z) or widened from the main axis (z), depending on said displacement of the guiding notch (20); and wherein the diameter (18) of the central bore (16), at least sectionally, is decreased if the guiding path (22) is constricted and increased, if the guiding path (22) is widened. The present disclosure further refers to a respective fixation system (30) and a trusswork system (38).