Elastic Head Reflex Hammer with Weighted Shaft

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Solution Overview

Problem

Existing reflex hammers are inconsistent in delivering percussion, often cause excessive force leading to injury, are bulky, or expensive, and lack flexibility in design.

Innovation Solution

A reflex hammer design that utilizes a polymer head with adjustable elasticity and a dense weighted portion within the shaft, allowing for modulation of impact force and mechanical advantage, while enabling diverse shapes and reduced material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the head of the reflex hammer is made heavier to increase effectiveness, then the impact force increases, but the device becomes bulkier and less flexible in design

Engineering Contradiction:
Improveimpact forceVSAvoiddevice bulkiness
Core Design Contradiction:
ForceVSVolume of moving object

Solution Approach 1:

The reflex hammer is divided into two distinct parts: a lightweight polymer head and a separate dense weighted portion within the shaft. This segmentation allows the head to be small and flexible while the weight is concentrated in the shaft, achieving effective impact force without increasing overall device bulkiness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Density is distributed non-uniformly throughout the device. The head uses low-density polymer material for flexibility and comfort, while the shaft contains a concentrated high-density weighted portion. This local quality differentiation optimizes both impact effectiveness and device compactness.

Inventive Principle:
Principle #3Local quality

2Force

If the head of the reflex hammer is made of rigid material to deliver strong impact, then the impact force increases, but the risk of injury and pain increases

Engineering Contradiction:
Improveimpact forceVSAvoidpain and injury risk
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The device combines two different materials with complementary properties: a polymer head that provides flexibility and pain reduction, and a dense material in the shaft that provides mechanical advantage and impact force. This composite structure delivers effective impact while minimizing harm to the patient.

Inventive Principle:
Principle #40Composite materials

3Force

If the head of the reflex hammer is made of dense material to increase mechanical advantage, then the impact force increases, but the flexibility in shape design and material selection decreases

Engineering Contradiction:
Improvemechanical advantageVSAvoiddesign flexibility
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The device separates the functions of the head and shaft by using different materials. The polymer head allows for diverse shapes and designs, while the dense weighted portion in the shaft provides the necessary mechanical advantage. This segmentation enables both design flexibility and effective performance.

Inventive Principle:
Principle #1Segmentation

4Strength

If traditional materials are used for the head to ensure durability, then the strength increases, but the cost increases and design flexibility decreases

Engineering Contradiction:
Improvehead durabilityVSAvoidmanufacturing cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The polymer head is designed to be lightweight and cost-effective, replacing expensive traditional materials. While individual polymer heads may have different durability characteristics, the overall device becomes more economical to manufacture and replace, improving ease of manufacture and reducing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design ensures a consistent and predictable impulse delivery, reducing pain and risk of injury, while offering greater flexibility and safety in neurological assessments.

Implementation Method 1

utilizing the elasticity of the head of the device while maintaining the mechanical advantage of the hammer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

maintaining the mechanical advantage of the hammer using dense material within or among the distal aspect of the hammer

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS20250143677A1Elastic head reflex hammer
Publication Date: 2025.05.08 CIECHANOVER BEN
  • US20250143677A1 patent drawing
  • US20250143677A1 patent drawing
  • US20250143677A1 patent drawing

AI summary

A hand-held reflex hammer made up of an elastic head with a mass dense distal portion used in the assessment, diagnosis, or other functions with a person, animal, or other living thing. A method of balancing the weight of the reflex hammer and elasticity of the head with the utility of the device to elicit deep tendon reflex responses upon percussion, impulse, or force applied against a tendon or muscle. A dense material is positioned in or outside the shaft of the device, thereby freeing the head to consist of an elastic material while maintaining the normal functional characteristics of a reflex hammer such as modulating the mechanical advantage of the hammer while enabling modulation of the percussion, impulse, or force exerted onto the target area. The reflex hammer may be swung or otherwise accelerated before impacting the target, transferring the momentum of the device onto the target while minimizing risk of pain, injury, or harm towards the recipient or user of the device. This device may be used for medical, veterinary, chiropractic, naturopathic, or other purposes. The shape of the reflex hammer head may be designed in different shapes, including animals, cars, planes, plants, weapons, living things, objects, real, virtual, or imagined.