Elastic Laryngeal Mask Cuff Pressure Control

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Solution Overview

Problem

Conventional laryngeal mask airway (LMA) devices experience high cuff pressures that can lead to soft tissue ischemia and nerve palsy due to their low compliance materials and lack of elasticity, resulting in inadequate sealing at lower pressures and increased risk of complications during anesthesia.

Innovation Solution

A laryngeal mask airway device with an inflatable annular cuff made of highly elastic non-latex synthetic polyisoprene, featuring a pressure-volume curve that maintains pressure below ischemic levels even with increased inflation volumes, ensuring a good seal at lower cuff pressures and reducing the risk of tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional LMA cuffs use low compliance materials with little elasticity, then the cuff can maintain its shape and provide structural support, but the cuff pressure increases rapidly with small volume increases, leading to high intracuff pressure and tissue ischemia

Engineering Contradiction:
Improvecuff structural supportVSAvoidintracuff pressure
Core Design Contradiction:
StrengthVSStress or pressure

Solution Approach 1:

The patent changes the material parameters of the cuff from low compliance materials to highly elastic materials with compliance similar to human tissue. This parameter change allows the cuff to expand significantly (200-400% volume increase) without proportionate pressure increases, resolving the contradiction between maintaining structural support and preventing high intracuff pressure. The elastic modulus and other material parameters are specifically selected to achieve tissue-like compliance while maintaining adequate seal formation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material construction for the cuff, combining highly elastic polyisoprene with reinforcing elements or layered structures that provide structural support. This composite approach allows the cuff to exhibit both high elasticity for pressure control and sufficient strength for maintaining shape and seal, resolving the contradiction between material compliance and structural integrity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the cuff is inflated to higher pressures to ensure adequate sealing, then the seal around the laryngeal inlet is improved, but the risk of soft tissue ischemia and nerve palsy increases

Engineering Contradiction:
Improvesealing effectivenessVSAvoidtissue ischemia and nerve palsy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the pressure-volume relationship parameter of the cuff by using highly elastic materials. This allows adequate sealing to be achieved at lower pressures (15-60 cm H2O) compared to conventional cuffs, because the material elasticity enables the cuff to conform to tissue contours and maintain seal integrity without requiring high inflation pressures. This resolves the contradiction between sealing effectiveness and prevention of tissue damage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a safety mechanism through the pressure-volume curve characteristics, where the inflection point and gradual pressure rise provide a built-in protective effect. The cuff material properties are selected to create a cushioning effect that prevents sudden pressure spikes, thereby protecting tissues from ischemia before damage can occur. This beforehand cushioning resolves the contradiction by making the sealing process inherently safer.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If the cuff volume is increased to improve sealing, then the seal around the laryngeal inlet is enhanced, but the cuff pressure increases rapidly in conventional cuffs, causing tissue damage

Engineering Contradiction:
Improvesealing qualityVSAvoidtissue damage from high pressure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent fundamentally changes the compliance parameter of the cuff material to be highly elastic, allowing large volume increases (200-400%) without proportionate pressure increases. This parameter change enables improved sealing through volume adjustment while maintaining safe pressure levels, directly resolving the contradiction between sealing quality and tissue protection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic adaptability to the cuff through highly elastic materials that can adjust their volume and shape in response to inflation while maintaining controlled pressure. The cuff dynamically conforms to the laryngeal inlet geometry, improving seal quality through adaptive volume changes rather than pressure increases, thereby resolving the contradiction between sealing enhancement and tissue protection.

Inventive Principle:
Principle #15Dynamics

4Strength

If conventional cuffs use thick walls and high durometer hardness for durability, then the cuff resistance to deformation is improved, but the cuff compliance decreases, leading to rapid pressure increases

Engineering Contradiction:
Improvecuff durability and resistance to deformationVSAvoidcuff compliance
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent uses composite material construction where the outer layer consists of highly elastic polyisoprene providing compliance and tissue-like properties, while internal reinforcement or layered structures provide durability and resistance to deformation. This composite approach resolves the contradiction between durability and compliance by distributing these functions across different material layers.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs thin-walled flexible shell construction with highly elastic materials, replacing the conventional thick-walled rigid structure. The thin flexible wall allows high compliance and large volume changes while maintaining adequate strength through the elastic properties of the material and optimized wall thickness, resolving the contradiction between durability and compliance.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides a safe and effective lung ventilation by maintaining cuff pressures within a range that prevents soft tissue ischemia, even with over-inflation, and improves sealing efficiency by minimizing pressure increases with incremental inflation, thus reducing the risk of complications.

Implementation Method 1

the cuff comprises a highly elastic material that results in substantial expansion of the cuff upon incremental inflation

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10369311B2Laryngeal mask cuff
Publication Date: 2019.08.06 AIRWAY MEDIX SA
  • US10369311B2 patent drawing
  • US10369311B2 patent drawing
  • US10369311B2 patent drawing

AI summary

A laryngeal mask airway (LMA) device is provided, which includes an inflatable annular cuff, a backplate attached to the cuff, and an airway tube. The cuff, when disposed in free space, is characterized by a pressure-volume curve that represents the pressure in the cuff when inflated to different volumes of the cuff that include a low-pressure volume corresponding to a low pressure of 10 cm H2O. The pressure-volume curve includes (a) a local maximum pressure at a medium volume of the cuff between 1.25 and 2.4 times the low-pressure volume, wherein the local maximum pressure is between 15 and 120 cm H2O, and (b) respective high-volume medium pressures corresponding to all high volumes of the cuff that are between 2.5 and 3 times the low-pressure volume. Each of the high-volume medium pressures is between 15 cm H2O and 99% of the local maximum pressure. Other embodiments are also described.