Elastic Microfiltration Membrane for Fouling Control

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Solution Overview

Problem

Current membrane bioreactors face challenges with fouling, as existing membranes are non-elastic, leading to inefficient fouling removal and reduced longevity due to irreversible fouling and the need for harsh chemical cleaning, which accelerates membrane deterioration and poses environmental concerns.

Innovation Solution

Development of elastic microfiltration membranes using materials like polyether-based thermoplastic polymers and electrospinning techniques, combined with a non-woven substrate and perforated support members, to enhance fouling removal efficiency and membrane longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If non-elastic membranes are used for filtration, then structural stability is maintained, but fouling removal efficiency deteriorates and membrane longevity is reduced

Engineering Contradiction:
Improvefouling removal efficiencyVSAvoidmembrane longevity
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies the dynamics principle by transforming the membrane from a static, rigid structure to a dynamic, elastic structure. The elastic membrane can deform under pressure during backwashing to expel trapped foulants from pores, then return to its original configuration during filtration. This dynamic behavior enables the membrane to actively remove fouling rather than passively accumulating it, thereby improving fouling removal efficiency and extending membrane longevity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the mechanical properties of the membrane, specifically its elasticity and Young's modulus. By selecting materials with appropriate elastic properties (Young's modulus between 0.1 to 100 MPa), the membrane can undergo reversible deformation during operation. This parameter change allows the membrane to adapt its pore structure during backwashing to remove fouling, resolving the contradiction between maintaining structural stability and improving fouling removal.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If harsh chemical treatment is used to cleanse fouling, then cleaning effectiveness is improved, but membrane deterioration accelerates and environmental harm increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidmembrane deterioration and environmental harm
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The elastic membrane performs self-cleaning through its inherent elastic properties during the backwashing process. When backwash pressure is applied, the membrane deforms elastically to expand pores and expel trapped foulants, then automatically returns to its original state without requiring external chemical intervention. This self-service mechanism eliminates the need for harsh chemical cleaners, thereby preventing membrane deterioration and avoiding environmental harm from chemical disposal.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the potentially harmful backwash pressure that could damage rigid membranes into a beneficial force that activates the elastic membrane's cleaning mechanism. The same pressure that might be considered harmful is instead utilized to induce elastic deformation, enabling the membrane to self-clean and extend its service life without chemical treatments.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If non-elastic membranes are used, then manufacturing simplicity is maintained, but fouling control capability deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfouling control capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the material parameter of elasticity (Young's modulus) within a specific range (0.1 to 100 MPa) to achieve both manufacturability and fouling control. This parameter change allows the membrane to be produced using conventional techniques while gaining the functional benefit of elastic deformation for fouling removal, thus maintaining manufacturing simplicity while improving fouling control capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic microfiltration membranes improve fouling removal efficiency and longevity by allowing reversible deformation during backwashing, reducing the need for chemical cleaning and extending membrane service life while minimizing environmental impact.

Implementation Method 1

Due to the elastic nature of the membranes, removal of fouling materials is improved, thereby increasing the efficiency and longevity of the membranes

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10532322B2Elastic membrane-based membrane bioreactor with high-efficiency for fouling control
Publication Date: 2020.01.14 THE RES FOUNDATION FOR THE STATE UNIV OF NEW YORK
  • US10532322B2 patent drawing
  • US10532322B2 patent drawing
  • US10532322B2 patent drawing

AI summary

Elastic microfiltration membranes are provided. These membranes may be used in a membrane bioreactor. Due to the elastic nature of the membranes, removal of fouling materials is improved, thereby increasing the efficiency and longevity of the membranes. Methods for forming such membranes and uses of the membranes are also provided, including their use in membrane bioreactors.