Elastic Metal Layer for Wrinkle-Free Foldable Display

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Solution Overview

Problem

Foldable mobile terminals face issues with wrinkles on flexible display panels due to non-uniform curvature radii during folding, which affects the display's integrity and usability.

Innovation Solution

A mobile terminal design incorporating an elastic metal layer with shape memory alloy or amorphous metal, such as Nitinol, integrated into the flexible display panel's backside, along with a chain structure and sliding members, to maintain a uniform curvature radius and prevent wrinkles by supporting the curvature forming part through the folding mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a flexible display panel is folded without uniform curvature support, then the folding mechanism can be simple, but wrinkles form on the display panel

Engineering Contradiction:
Improvefolding mechanism complexityVSAvoidcurvature uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

An elastic metal layer is introduced as an intermediary component between the flexible display panel and the hinge part. This layer passes through the curvature forming part and provides restoring force to maintain uniform curvature radius during folding, preventing wrinkles while keeping the folding mechanism relatively simple

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The elastic metal layer changes its physical state (elastic deformation) in response to folding forces. By utilizing the elastic properties of the metal layer, the system dynamically adjusts to maintain uniform curvature radius throughout the folding process, resolving the contradiction between simple folding mechanism and curvature precision

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the flexible display panel is made more flexible to enable folding, then portability increases, but the panel becomes prone to wrinkling and drooping

Engineering Contradiction:
Improvefolding capabilityVSAvoiddisplay panel integrity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The solution combines the flexible display panel with an elastic metal layer to create a composite structure. This composite material system maintains the flexibility needed for folding while the metal layer provides structural support to prevent wrinkling and drooping, thus preserving display panel integrity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The elastic metal layer acts as a counterbalancing element that provides restoring force against the gravitational and mechanical forces causing drooping and wrinkling. This anti-weight effect maintains the display panel's structural integrity while allowing flexible folding operations

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents wrinkles and maintains a uniform curvature, ensuring the flexible display panel does not droop in the unfolded state and simplifies the folding mechanism, enhancing the structural integrity and user experience of foldable mobile terminals.

Implementation Method 1

an elastic metal layer provided to a backside of the flexible display panel and passing through a curvature forming part

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The elastic metal layer may include shape memory alloy or amorphous metal

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Implementation Method 3

a chain structure formed in a manner that a plurality of components are axially-coupled continuously and may support the curvature forming part

Methodology Applied
Scientific EffectMechanical coupling: Mechanical Force

Implementation Method 4

A pair of the sliding members may include first elastic members at end portions thereof so as to be elastically supported by a pair of the bodies

Methodology Applied
Scientific EffectElastic support: Elasticity

Data Source

PatentUS12101420B2Mobile terminal
Publication Date: 2024.09.24 LG ELECTRONICS INC
  • US12101420B2 patent drawing
  • US12101420B2 patent drawing
  • US12101420B2 patent drawing

AI summary

The present invention provides a mobile terminal comprising: a pair of bodies for supporting a flexible display panel; a hinge part for connecting the pair of bodies so as to be foldable; and an elastic metal layer which is provided on the rear surface of the flexible display panel and passes through a curvature forming part corresponding to an area in which the hinge part is provided on the flexible display panel.