Elastic Optical Pattern Layer for LCD Damage Resistance

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Solution Overview

Problem

The existing prism sheets in liquid crystal displays are prone to damage from external forces, leading to reduced productivity and increased costs due to image distortion and luminance deterioration, especially in thin and portable devices where pressure is frequently applied.

Innovation Solution

An optical member with an optical pattern layer that combines adhesion and elasticity, formed using a mixture of adhesion-providing main materials and elasticity-providing (meth)acrylate compounds, allowing the layer to deform under external force and restore to its original shape, thereby minimizing damage and improving assembly efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a rigid optical pattern layer is used to maintain structural integrity, then manufacturing precision is improved, but reliability deteriorates due to damage from external forces

Engineering Contradiction:
Improveoptical pattern integrityVSAvoidresistance to external force damage
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the physical-chemical parameters of the optical pattern layer by incorporating elastic materials and adjusting the refractive index to enable reversible deformation under external force, allowing the layer to return to its original state and maintain optical functionality despite mechanical stress

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining resin materials with elastic materials in the optical pattern layer, creating a material system that exhibits both structural integrity and elastic recovery properties, thereby resisting damage from external forces while maintaining manufacturing precision

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If multiple prism sheets are stacked to improve luminance, then illumination intensity is improved, but device complexity increases due to layer deformation and image distortion

Engineering Contradiction:
ImproveluminanceVSAvoidlayer structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent modifies the optical parameters of each prism sheet layer by controlling the refractive index and elastic properties, enabling the stacked layers to maintain proper optical alignment and reduce image distortion even when subjected to external pressure, thus simplifying the overall device structure while maintaining high luminance

Inventive Principle:
Principle #35Parameter changes

3Weight of moving object

If the liquid crystal panel is thinned to reduce device weight and size, then weight and volume are reduced, but reliability deteriorates due to increased susceptibility to pressure damage

Engineering Contradiction:
Improvedevice weightVSAvoidresistance to pressure damage
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent employs composite materials in the optical pattern layer that combine structural support with elastic recovery capabilities, providing enhanced mechanical protection against pressure damage while maintaining the thinned profile and reduced weight of the liquid crystal panel

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent incorporates elastic materials in advance within the optical pattern layer to provide cushioning and shock absorption capabilities before external pressure is applied, protecting the thinned panel structure from damage while maintaining lightweight design

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical member with elastic restoring force enhances durability and productivity by preventing damage from external forces and maintaining luminance, allowing for efficient assembly and reduced image distortion in liquid crystal displays.

Implementation Method 1

at least a partial region of the optical pattern layer has a characteristic in which the partial region is deformed when external force is applied and restored when the external force is removed

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an optical pattern layer provided on the base film and having adhesion

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS9448342B2Optical sources and display devices
Publication Date: 2016.09.20 LMS
  • US9448342B2 patent drawing
  • US9448342B2 patent drawing
  • US9448342B2 patent drawing

AI summary

Provided are an optical member having adhesion and elastic restoring force, and a light source device and a display device including the same, the optical member including: a base film; an optical pattern layer provided on the base film and having adhesion; and an upper film partially adhering onto the optical pattern layer, in which at least a partial region of the optical pattern layer has a characteristic in which the partial region is deformed when external force is applied and restored when the external force is removed, and it is easy to assemble a product to improve productivity, and the elastic restoring force is excellent to suppress damage due to the external force.