Elastic Plate Holder Structure for Shock-Resistant Electronics

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Solution Overview

Problem

Existing electronic devices with plate-shaped members, such as antennas, suffer damage from shocks and vibrations due to stress concentration at screwed parts, leading to potential damage of the substrate.

Innovation Solution

An electronic device design featuring a base, case, electronic component, and a plate-shaped member with an elastic body sandwiched between the base and case, which holds the plate-shaped member without direct fixation, thereby reducing stress and potential damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the plate-shaped member is fixed to the base with screws, then the fixing strength is improved, but the plate-shaped member may be damaged by shock and vibrations due to stress concentration at screwed parts

Engineering Contradiction:
Improvefixing strengthVSAvoiddamage resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent introduces an elastic body as an intermediary between the base and the plate-shaped member. This elastic body includes a holding portion that holds the plate-shaped member without direct screw fixation, thereby mediating the connection and distributing stress to prevent damage from shock and vibrations while maintaining fixing strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If screws are used to fix the plate-shaped member, then the structural stability is improved, but the device complexity increases due to additional screwed parts

Engineering Contradiction:
Improvestructural stabilityVSAvoidnumber of screwed parts
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the functions of fixation and cushioning into a single elastic body component. The elastic body simultaneously provides holding functionality and shock absorption, eliminating the need for separate screws and reducing device complexity while maintaining structural stability.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If direct screw fixation is used, then the manufacturing process is simplified, but waterproofness is compromised due to potential leakage paths at screwed joints

Engineering Contradiction:
Improvefixation process simplicityVSAvoidwaterproofness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The elastic body acts as a flexible sealing element that conformally contacts the base and the plate-shaped member. This flexible structure creates effective sealing without requiring threaded joints, thereby maintaining waterproofness while simplifying the manufacturing process.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses damage to the plate-shaped member, allows for miniaturization of the device, and enhances waterproofness by distributing stress and eliminating the need for screwing, thus protecting the electronic component.

Implementation Method 1

an elastic body sandwiched between the base and the case, the elastic body including a holding portion to hold the plate-shaped member

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240431047A1Electronic device
Publication Date: 2024.12.26 YOKOWO CO LTD
  • US20240431047A1 patent drawing
  • US20240431047A1 patent drawing
  • US20240431047A1 patent drawing

AI summary

An electronic device includes: a base; a case forming an accommodation space together with the base; an electronic component accommodated in the accommodation space; an electronic component at which the electronic component is disposed; and an elastic body sandwiched between the base and the case, the elastic body including a holding portion to hold the plate-shaped member.