Elastic Protection Casing for Rotor Radial Impact

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Rotation structures in existing machine apparatuses are prone to radial impact damage, corrosion, and excessive noise due to the lack of protection, which shortens their service life and affects performance.

Innovation Solution

A rotation structure with an elastic protection casing that surrounds the rotor, providing radial impact absorption, corrosion protection, and noise reduction through elastic deformation and enhanced friction capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the periphery of the rotation structure is provided with no protection structure, then the structure is simple and easy to manufacture, but the periphery is subjected to great radial impact and may be damaged

Engineering Contradiction:
Improveradial impact resistanceVSAvoidprotection structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies an elastic protection casing that envelops the periphery of the rotor. This flexible shell structure absorbs radial impacts through elastic deformation while maintaining structural simplicity. The casing is configured to elastically deform under impact loads and recover, protecting the rotor without requiring complex rigid protection mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The elastic protection casing serves as a pre-installed cushioning layer between external impact sources and the rotor. It is designed to absorb and dissipate radial impact energy before it can reach the rotor, thereby preventing damage in advance while keeping the overall structure simple.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the periphery of the rotation structure is provided with no protection structure, then the structure is simple, but the rotation structure is prone to be wetted and corroded

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidprotection structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The elastic protection casing acts as a protective barrier that prevents corrosive substances (liquids and gases) from directly contacting the rotor periphery. This flexible shell provides corrosion protection while maintaining structural simplicity and allowing for elastic deformation during operation.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-generated harmful factors

If the rotation structure has no protection structure, then the structure is simple, but the rotation structure generates too much noise

Engineering Contradiction:
Improvenoise levelVSAvoidprotection structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The elastic protection casing serves as a noise reduction barrier that surrounds the rotor periphery. The elastic material absorbs and dampens vibration-induced noise while allowing the structure to remain relatively simple. The casing flexes with the rotor motion, reducing noise transmission to the surrounding environment.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic protection casing extends the service life of rotation structures by reducing radial impacts and noise, while enhancing friction and corrosion resistance, making them suitable for high-performance applications.

Implementation Method 1

The elastic protection casing has the elastic deformation effect, when the rotation structure transmits power to other structures or devices, the elastic protection casing can reduce radial impacts of external forces onto the rotor

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the elastic protection casing can absorb most noise generated by the rotation structure

Methodology Applied
Scientific EffectVibration damping: Damping

Data Source

PatentUS9944118B2Rotation structure with elastic protection casing
Publication Date: 2018.04.17 CHENGDU YOUYANG ELECTROMECHANICAL PROD DESIGN
  • US9944118B2 patent drawing
  • US9944118B2 patent drawing
  • US9944118B2 patent drawing

AI summary

A rotation structure with an elastic protection casing includes a stator and a rotor. The rotor is sheathed on a periphery of the stator. A periphery of the rotor is provided with the elastic protection casing. The elastic protection casing is substantially annular and arranged to surround the periphery of the rotor. The elastic protection casing is sheathed on the periphery of the rotor.