Elastic Protective Pad With Perpendicular Elongated Holes

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Solution Overview

Problem

Existing articulation protective solutions fail to balance elasticity with energy absorption, leading to misalignment, restricted movement, and compromised impact protection.

Innovation Solution

A protective pad with a body made of elastic material featuring a plurality of elongated holes that pass through from the outer side to the inner side, arranged in a specific pattern to maximize deformation without thickness reduction, allowing for efficient energy absorption and movement flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the elasticity of the elastic component is high, then the component is able to follow the movement of the articulation, but the capacity of absorbing an impact strongly decreases

Engineering Contradiction:
Improveability to follow articulation movementVSAvoidimpact absorption capacity
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The protective pad employs a porous foam material with a specific cellular structure that provides both elasticity for movement following and energy absorption for impact protection. The porous structure allows the material to deform while maintaining both properties simultaneously.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses a composite structure combining foam material with textile garments and elastic straps. This composite approach integrates the energy absorption properties of foam with the flexibility and movement-following capabilities of elastic components, resolving the contradiction between elasticity and impact absorption.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If the elasticity is low, then the component becomes more rigid and can maintain impact absorption, but it does not follow the movement of the articulation or unseats thus exposing the articulation to injuries

Engineering Contradiction:
Improveimpact absorption capacityVSAvoidability to follow articulation movement
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The porous foam material provides a balance where the cellular structure maintains rigidity for impact absorption while the material itself remains flexible enough to follow articulation movement. The voids in the porous structure allow for deformation without compromising either property.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The composite design combines rigid foam for impact absorption with flexible elastic straps and textile garments that can accommodate movement. This layered composite structure ensures the pad remains seated during movement while maintaining impact protection.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If a pad is made to elongate significantly in an in-plane direction to improve flexibility, then movement compatibility is enhanced, but the thickness is reduced compromising impact protection

Engineering Contradiction:
Improvemovement flexibilityVSAvoidimpact protection thickness
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The porous foam structure allows the pad to elongate in-plane through deformation of the cellular structure without significantly reducing thickness. The porous voids provide compliance that enables stretching while maintaining the foam's protective thickness.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The pad is designed to be dynamically deformable, allowing it to change shape and elongate during movement while maintaining its protective thickness through the elastic recovery of the foam material. The material returns to its original configuration after deformation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pad effectively absorbs impact loads by deforming its sidewalls, while maintaining flexibility and movement compatibility, thus providing enhanced protection without limiting articulation movement.

Implementation Method 1

The elastic component is traditionally a pad of a soft polymeric foam which deforms under the impact load by absorbing part of the load and by spreading it on a wider surface of the human body involved

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the elastic component... deforms under the impact load by absorbing part of the load

Methodology Applied
Scientific EffectEnergy absorption: Damping

Implementation Method 3

Protective pads for articulations that are known follow the movement of the articulation through an elastic deformation of the material

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 4

the impact load is absorbed by deformation of the sidewalls which buckle under the load

Methodology Applied
Scientific EffectBuckling:

Data Source

PatentEP4494507A1Protective pad and related wearable article
Publication Date: 2025.01.22 GEORGE TFE SCP
  • EP4494507A1 patent drawingFigure 1~5
  • EP4494507A1 patent drawingFigure 6~10
  • EP4494507A1 patent drawing

AI summary

Protective pad (1) for an articulation (300) comprising a body (2) made on an elastic material having a plurality of elongated holes (3) that pass-through the body (2) from an outer side to an inner side, wherein the plurality of elongated holes (3) comprises a first plurality of holes (3) in which each hole (3) elongates in a first direction (D1) and a second plurality of holes (3) in which each hole (3) elongates in a second direction (D2) that is perpendicular, or substantially perpendicular, to the first direction (D1), and wherein, at least in a portion (C) of the protective pad (1), each hole (3) of the first plurality of holes (3) is surrounded by holes (3) of the second plurality of holes (3).