Elastic RF Board Connection Structure for Tolerance Compensation

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Solution Overview

Problem

As the number of antennas and RF components increases in communication equipment, spatial constraints and tolerance accumulation lead to performance degradation and increased costs, necessitating a stable and efficient connection structure for RF components.

Innovation Solution

An electronic device with a connection structure using elastic members, comprising a signal structure and a ground structure with protrusion portions and openings, providing flexible and stable electrical connections between RF components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of antennas and RF components increases, then communication performance is improved, but spatial constraints and tolerance accumulation lead to performance degradation

Engineering Contradiction:
Improvecommunication performanceVSAvoidtolerance accumulation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The connection structure employs elastic members that can dynamically adjust their position and deformation to compensate for tolerance accumulation. The elastic member deforms elastically under compression to maintain stable electrical contact between RF components despite dimensional variations, transforming a static rigid connection into a dynamic adaptive connection that absorbs tolerance errors.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical state and mechanical properties of the connection structure by introducing elasticity. The elastic member's deformation characteristics (compression, bending) are utilized to convert rigid dimensional constraints into flexible mechanical responses, allowing the system to accommodate tolerance variations while maintaining reliable electrical connection.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the number of antennas and RF components increases, then communication performance is improved, but device complexity and assembly difficulty increase

Engineering Contradiction:
Improvecommunication performanceVSAvoidconnection structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the signal connection function and ground connection function into a single integrated elastic member structure. The elastic member simultaneously provides electrical connection for signal transmission and grounding, reducing the number of separate components and simplifying the overall connection structure while maintaining reliable communication performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic member serves multiple functions: it provides electrical connection, mechanical support, tolerance compensation, and grounding simultaneously. This multi-functional design reduces device complexity by eliminating the need for separate components for each function, making the connection structure more efficient and easier to assemble.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If rigid connection structures are used, then assembly is simple, but tolerance accumulation causes performance degradation

Engineering Contradiction:
Improveassembly simplicityVSAvoidconnection stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The elastic member is designed to beforehand cushion against tolerance accumulation by its inherent elasticity. Before assembly, the elastic member is configured to be compressible, and during assembly, it naturally deforms to absorb dimensional variations between components. This prior cushioning capability ensures stable electrical connection without requiring complex precision machining or adjustment procedures.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic connection structure enhances stability and efficiency, reducing performance degradation and costs by accommodating tolerance accumulation and facilitating assembly, while maintaining effective communication performance.

Implementation Method 1

a connection structure using an elastic member... a ground structure having a first elasticity; and a signal structure having a second elasticity

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12451584B2Connection structure using elastic member and electronic device including the same
Publication Date: 2025.10.21 SAMSUNG ELECTRONICS CO LTD
  • US12451584B2 patent drawing
  • US12451584B2 patent drawing
  • US12451584B2 patent drawing

AI summary

An electronic device includes an antenna board configured for massive MIMO. The antenna board is coupled to a filter board using signal contacts with elasticity and ground contacts with elasticity. The configuration of the signal contacts and the ground contacts permits a satisfactory accumulated tolerance in terms of component precision.