Elastic Sleeve Voltage Divider for HV Conductor Insulation

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Solution Overview

Problem

Traditional voltage dividers for high-voltage or medium-voltage power conductors are difficult to install close to the conductor due to their geometric volume and insulation requirements, which complicates electrical insulation and increases the risk of electrical discharges.

Innovation Solution

An elastic sleeve with a radially shrinkable or expandable body that accommodates a voltage divider assembly, comprising discrete impedance elements connected in series, providing insulation and keeping the divider geometrically close to the power conductor in a space-saving manner, with an optional conductive shielding layer to reduce parasitic capacitances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional voltage divider is used with adequate insulation, then electrical insulation is provided, but the geometric volume increases and installation close to the conductor becomes difficult

Engineering Contradiction:
Improveelectrical insulationVSAvoidgeometric volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The voltage divider assembly is nested within the elastic insulating sleeve, which itself is nested around the power conductor. This multi-level nesting arrangement allows the voltage divider to be positioned close to the conductor while maintaining adequate insulation, as the elastic sleeve provides the necessary insulation barrier without requiring additional external space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The elastic insulating sleeve acts as a flexible shell that conforms to the conductor and voltage divider assembly. This flexible structure provides adequate electrical insulation while minimizing the overall geometric volume, allowing the entire assembly to be installed in tight spaces close to the power conductor.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If insulation thickness is increased to prevent electrical discharges, then electrical insulation is improved, but the geometric volume and installation difficulty increase

Engineering Contradiction:
Improveprevention of electrical dischargesVSAvoidgeometric volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The elastic insulating sleeve provides effective electrical insulation with relatively thin walls compared to rigid insulation structures. The flexibility of the material allows it to provide adequate insulation coverage while maintaining a compact overall volume, preventing electrical discharges without significantly increasing the geometric volume.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The elastic insulating sleeve is made from composite material comprising a polymer matrix with filler particles, which enhances the dielectric strength and insulation properties. This allows the sleeve to provide adequate insulation against electrical discharges with reduced wall thickness, thereby minimizing the overall geometric volume while maintaining reliability.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If the voltage divider is positioned close to the power conductor, then voltage sensing accuracy is improved, but electrical insulation and discharge risk become more critical

Engineering Contradiction:
Improvevoltage sensing accuracyVSAvoidelectrical insulation
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The nested arrangement places the voltage divider assembly inside the elastic insulating sleeve, which is itself around the power conductor. This configuration maximizes the proximity of the voltage sensing elements to the conductor for accurate voltage measurement, while the elastic sleeve provides the necessary insulation barrier to prevent electrical discharges, thus simultaneously achieving both measurement precision and electrical safety.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of manufacture

If discrete impedance elements are used in the voltage divider, then manufacturing flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

Multiple discrete impedance elements are combined and mounted on a single PCB circuit board, which is then enclosed within the elastic insulating sleeve. This merging approach maintains the manufacturing flexibility of using discrete components while reducing the overall device complexity by consolidating them into a single integrated assembly that fits within the sleeve.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic sleeve facilitates easy installation and effective insulation of voltage dividers near power conductors, reducing the risk of electrical discharges and improving the accuracy of voltage sensing while being cost-effective and adaptable to various power cable configurations.

Implementation Method 1

an elastic sleeve body for insulating the power conductor, the sleeve body being radially shrinkable around the power conductor or radially expandable when pushed over the power conductor

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10955442B2Elastic sleeve for a power conductor
Publication Date: 2021.03.23 3M INNOVATIVE PROPERTIES CO
  • US10955442B2 patent drawing
  • US10955442B2 patent drawing
  • US10955442B2 patent drawing

AI summary

Elastic sleeve (1) for electrically insulating a HV/MV power conductor in a power network, comprising a) a shrinkable or expandable elastic sleeve body (10); b) a receiving space (20) in the sleeve body, for receiving the power conductor; c) a cavity (30) formed in the sleeve body; and d) a divider assembly (40), arranged, at least partially, in the cavity and comprising a plurality of discrete impedance elements, operable as a voltage divider for sensing a voltage of an inner conductor of the power conductor.