Elastic Stiffening Layer for Vehicle Blind Deformation

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Solution Overview

Problem

Conventional blackout blinds for motor vehicles, particularly those with glazed roofs, suffer from deformation issues such as undulation, folding, and scalloping due to gravity, which affect their appearance and functionality, and increasing rigidity through thickness and weight poses additional problems.

Innovation Solution

A blackout blind fabric comprising at least three layers: an outer protective layer, an interior covering layer, and an elastic stiffening layer that provides elasticity in the direction of deployment, allowing for improved handling and resistance to deformation, while maintaining a lightweight and aesthetically pleasing design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the rigidity of the canvas is increased by adding thickness and weight, then the resistance to deformation improves, but the weight and handling difficulty increase

Engineering Contradiction:
Improveresistance to deformationVSAvoidweight of canvas
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies composite materials by combining multiple layers with different properties: a decorative fabric layer for aesthetics, a foam layer for rigidity and insulation, and a mesh layer for structural support. This composite structure achieves the required resistance to deformation without increasing overall weight, as each layer contributes its specific strength characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses a foam layer as a flexible stiffening element that provides rigidity while maintaining flexibility for winding and unwinding operations. The foam layer acts as a thin film that resists deformation forces while keeping the overall canvas lightweight and manageable.

Inventive Principle:
Principle #30Flexible shells and thin films

2Shape

If the rigidity of the canvas is increased to eliminate appearance defects, then the flatness and appearance improve, but the handling and winding operations become more difficult

Engineering Contradiction:
Improveflatness of canvasVSAvoidhandling and winding
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The foam layer serves as a flexible stiffening element that maintains canvas flatness when deployed but allows the canvas to be easily wound and unwound during operation. The foam's cellular structure provides rigidity while maintaining flexibility, resolving the contradiction between shape maintenance and ease of operation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The combination of decorative fabric, foam, and mesh layers creates a composite structure where the fabric and mesh provide flexibility for handling while the foam maintains flatness. This multi-layer composite achieves both aesthetic flatness and operational ease.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If a stiffening grid is added to the canvas, then the resistance to folding and scalloping improves, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improveresistance to folding and scallopingVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent integrates the mesh layer within the composite structure between the decorative fabric and foam layers. This mesh provides structural support and resistance to folding and scalloping while being manufactured as part of the composite material system, avoiding additional complex assembly steps and reducing overall manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

4Strength

If multiple layers are added to increase canvas strength, then the mechanical resistance improves, but the thickness and weight increase

Engineering Contradiction:
Improvemechanical resistanceVSAvoidthickness of canvas
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The patent uses a multi-layer composite structure where each layer is thin but contributes specific mechanical properties: the decorative fabric provides surface strength, the foam provides core rigidity, and the mesh provides tensile strength. This composite approach achieves high mechanical resistance with minimal overall thickness compared to using a single thick layer.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Each layer in the composite is optimized for its specific function and placed where most needed. The foam layer provides localized rigidity where required, while the fabric and mesh layers provide surface and structural strength respectively, achieving high mechanical resistance with minimal overall thickness.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively eliminates deformation issues, provides excellent concealment and mechanical resistance, and harmonizes with the vehicle's interior, offering improved appearance and functionality without increasing weight or cost.

Implementation Method 1

at least one of said intermediate layers has elasticity in the direction of deployment of said fabric

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2088018B1Elastic fabric for a concealment blind, corresponding concealment blind and automobile
Publication Date: 2013.04.10 ADVANCED COMFORT SYST FRANCE ACS
  • EP2088018B1 patent drawingFigure 1~2
  • EP2088018B1 patent drawing
  • EP2088018B1 patent drawing

AI summary

The invention relates to a fabric for a blackout blind on a glazed surface of a motor vehicle, comprising at least three layers including: - an outer protective layer, reflecting and/or absorbing light rays, intended to be oriented towards the outside of said vehicle; - an inner covering layer, intended to be oriented towards the inside of said vehicle; - at least one intermediate layer, characterized in that at least one of said intermediate layers has elasticity in the direction of deployment of said fabric.