Elastic Substrate Hydrogen Sensor for Resonant Wavelength Shift

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Solution Overview

Problem

Conventional surface plasmon optical hydrogen sensors have limited sensitivity due to rigid substrates that restrict volume expansion of hydrogen-sensitive metal nanostructures, reducing optical response and increasing the risk of detachment during hydrogen absorption.

Innovation Solution

A hydrogen sensor with an elastic substrate and hydrogen-sensitive material nanostructures, where the elastic substrate's deformation amplifies the shift in resonant wavelength and relative reflectivity intensity, improving sensitivity and reducing stress-induced detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid substrate is used to form metal nanoparticles or nanostructures, then the structural stability is improved, but the volume expansion of hydrogen-sensitive metal nanostructure during hydrogen absorption is restricted, reducing optical response

Engineering Contradiction:
Improvestructural stabilityVSAvoidoptical response
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent replaces the rigid substrate with a flexible substrate that can deform during hydrogen absorption. This flexible substrate allows the metal nanoparticles or nanostructures to expand in volume when absorbing hydrogen, thereby maintaining and enhancing the optical response. The flexibility of the substrate directly addresses the contradiction by enabling volume expansion while preserving structural integrity through elastic deformation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the physical parameter of the substrate from rigid to flexible, which fundamentally alters the mechanical behavior during hydrogen absorption. This parameter change allows the substrate to accommodate the volume expansion of the hydrogen-sensitive metal nanostructure, thereby improving the optical response without compromising structural stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a rigid substrate is used to form metal nanoparticles or nanostructures, then the structural stability is improved, but the risk of detachment during hydrogen absorption is increased

Engineering Contradiction:
Improvestructural stabilityVSAvoiddetachment risk
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The flexible substrate acts as a compliant foundation that deforms elastically during hydrogen absorption and release cycles. This flexibility reduces the mechanical stress and strain on the metal nanoparticles or nanostructures, preventing detachment while maintaining structural stability. The substrate's ability to flex with the expanding nanostructures eliminates the detachment risk associated with rigid substrates.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The flexible substrate provides a cushioning effect that absorbs and distributes the mechanical stress generated during hydrogen absorption. This beforehand cushioning prevents excessive stress concentration that would otherwise cause detachment, thereby improving reliability while maintaining structural stability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Stability of the object's composition

If the volume expansion of hydrogen-sensitive metal nanostructure is restricted, then the structural stability is improved, but the sensitivity of the hydrogen sensor is reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidsensitivity
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The flexible substrate enables the metal nanoparticles or nanostructures to undergo full volume expansion when absorbing hydrogen, which directly enhances the optical response and sensor sensitivity. At the same time, the substrate's elastic properties maintain structural stability by preventing permanent deformation or damage during the expansion process.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of manufacture

If metal nanoparticles or nanostructures are formed on a rigid substrate, then the manufacturing process is simplified, but the optical response induced by structural geometry is greatly reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidoptical response
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The flexible substrate maintains the ease of manufacturing metal nanoparticles or nanostructures on its surface while enabling the structural geometry to change during hydrogen absorption. This change in geometry enhances the optical response, thereby resolving the contradiction between manufacturing simplicity and optical performance.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hydrogen sensor achieves enhanced sensitivity with a resonant wavelength shift of up to 28 nm and relative reflectivity intensity change of 390%, while reducing the full width at half maximum and increasing the number of uses and lifetime.

Implementation Method 1

When the hydrogen-sensitive metal nanoparticles absorb hydrogen, it will transform from a metal state to a metal hydride state, and its dielectric constant will change accordingly

Methodology Applied
Scientific EffectHydrogen absorption: Absorption (physical)

Implementation Method 2

the elastic substrate's deformation amplifies the shift in resonant wavelength and relative reflectivity intensity

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

A surface plasmon hydrogen sensor is mainly based on a plasmon resonance effect of metal nanoparticles or nanostructures. At a resonant wavelength of the hydrogen-sensitive metal nanoparticles, the incident light can be restricted in a region with sub-wavelength size near the surface of metal

Methodology Applied
Scientific EffectSurface plasmon resonance: Resonance

Data Source

PatentUS11567050B2Hydrogen sensor and preparation method therefor, and method for implementing hydrogen detection
Publication Date: 2023.01.31 SUN YAT SEN UNIV
  • US11567050B2 patent drawing
  • US11567050B2 patent drawing
  • US11567050B2 patent drawing

AI summary

A hydrogen sensor and preparation method therefor, and a method for implementing hydrogen detection based on the hydrogen sensor. The hydrogen sensor includes an elastomeric substrate and a hydrogen sensitive material-based nanostructure positioned on the elastomeric substrate, the surface of the elastomeric substrate close to the hydrogen sensitive material-based nanostructure has a nanoarray structure, and the hydrogen sensitive material-based nanostructure and the nanoarray structure are complementary to each other. In addition, the present disclosure provides a preparation method for the hydrogen sensor and a method for implementing hydrogen detection based on the hydrogen sensor.