Elastic Support Structure for Optical Sheet in Backlight Units

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Solution Overview

Problem

Existing display devices with backlight units lack an effective elastic support mechanism between the optical sheet and the bottom chassis, which can lead to reduced image visibility and mechanical instability.

Innovation Solution

A backlight unit with an elastic support system that includes a fastening portion, a support portion, and a body portion with a closed loop cross-sectional shape, providing a restoring force to maintain the optical sheet's position and reduce bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid support structure is used to maintain optical sheet position, then structural stability is improved, but image visibility deteriorates due to increased thickness and light blocking

Engineering Contradiction:
Improvestructural stabilityVSAvoidimage visibility
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The patent applies this principle by using a flexible support structure with an elastic body portion that can bend and deform. The support portion has a reduced thickness design that allows it to be flexible rather than rigid, enabling it to provide structural support while minimizing light blocking and maintaining image visibility in display devices.

Inventive Principle:
Principle #30Flexible shells and thin films

2Illumination intensity

If the support portion thickness is reduced to improve image visibility, then illumination intensity is improved, but structural stability deteriorates

Engineering Contradiction:
Improveimage visibilityVSAvoidstructural stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent applies this principle by changing the physical parameters of the support structure, specifically making the body portion elastic and the support portion thin. This allows the structure to maintain adequate mechanical support while minimizing interference with light transmission, thus improving image visibility without completely compromising structural stability.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a traditional rigid support structure is used, then manufacturing simplicity is improved, but device complexity increases due to additional components needed for elasticity and bending capability

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsupport structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies this principle by merging multiple functions into a single support structure. The support component integrates both structural support functionality and elastic bending capability in one piece, eliminating the need for separate rigid support components and additional elastic elements, thus reducing overall device complexity while maintaining manufacturing simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic support system enhances image visibility by minimizing the thickness of the support portion and providing a restoring force to counteract bending, thus maintaining optimal display performance.

Implementation Method 1

a portion of the optical sheet is at a first position absent a touch of the display device at a first time, and the elastic body portion is configured to compress such that the portion of the optical sheet bends to a second position that is closer to the bottom chassis than at the first position while the display device is touched at a second time

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12242156B2Backlight unit and display device including the same
Publication Date: 2025.03.04 LG DISPLAY CO LTD
  • US12242156B2 patent drawing
  • US12242156B2 patent drawing
  • US12242156B2 patent drawing

AI summary

A backlight unit is provided which includes: a bottom chassis; a light source on the bottom chassis; an optical sheet over the light source; and a support between the bottom chassis and the optical sheet, and configured to support the optical sheet. The support includes: a fastening portion fastened to the bottom chassis, a support portion contacting the optical sheet, and a body portion between the fastening portion and the support portion. The body portion includes: a first portion extending in a first direction; a second portion extending in the first direction and is between the first portion and the fastening portion; and a third portion which connects the first portion and the second portion. The first portion and the second portion are spaced apart from each other.