Elastic Wave Device Bonding Layer for Plate Wave Confinement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Elastic wave devices experience deterioration in characteristics due to bonding issues between the piezoelectric and supporting substrates with an acoustic reflector layer, affecting their performance.

Innovation Solution

Incorporating a bonding layer within the acoustic multilayer film, specifically between the acoustic impedance layers or at the interface between the acoustic multilayer film and the supporting substrate, to enhance the confinement of plate waves and stabilize the device characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bonding layer is provided inside the acoustic multilayer film or at the interface between the acoustic multilayer film and the supporting substrate, then the possibility of deterioration of device characteristics is decreased, but the device structure becomes more complex

Engineering Contradiction:
Improvedevice characteristics stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A bonding layer is introduced as an intermediary element between the piezoelectric substrate and the acoustic multilayer film, or within the acoustic multilayer film itself. This bonding layer serves as a mediator that improves the reliability of the elastic wave device by preventing characteristic deterioration, while its strategic placement minimizes the increase in overall structural complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The acoustic multilayer film is segmented into at least four acoustic impedance layers with alternating high and low acoustic impedances. This segmentation allows the bonding layer to be positioned at specific interfaces or within specific layers, optimizing both the reliability improvement and the management of structural complexity

Inventive Principle:
Principle #1Segmentation

2Reliability

If at least four acoustic impedance layers are used in the acoustic multilayer film, then plate wave confinement is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveplate wave confinementVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The acoustic multilayer film is designed with at least four acoustic impedance layers that have alternating high and low acoustic impedance values. This parameter-based design (varying acoustic impedance) effectively confines plate waves within the piezoelectric substrate, while the systematic alternation of layer types provides a manageable manufacturing approach

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The acoustic multilayer film employs composite material structures with alternating high and low acoustic impedance layers. This composite approach achieves superior plate wave confinement by creating multiple acoustic impedance barriers, while the repetitive alternating pattern simplifies the manufacturing process compared to designing unique layer configurations

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the likelihood of characteristic deterioration in elastic wave devices by efficiently confining plate waves and maintaining good impedance characteristics, even with varying numbers of acoustic impedance layers.

Implementation Method 1

The acoustic multilayer film includes at least four acoustic impedance layers. The at least four acoustic impedance layers include at least one low acoustic impedance layer and at least one high acoustic impedance layer having an acoustic impedance higher than the low acoustic impedance layer.

Methodology Applied
Scientific EffectAcoustic impedance: Acoustics

Implementation Method 2

a piezoelectric substrate on the acoustic multilayer film, and an IDT electrode on the piezoelectric substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11239819B2Elastic wave device
Publication Date: 2022.02.01 MURATA MFG CO LTD
  • US11239819B2 patent drawing
  • US11239819B2 patent drawing
  • US11239819B2 patent drawing

AI summary

An elastic wave device includes a supporting substrate, an acoustic multilayer film on the supporting substrate, a piezoelectric substrate on the acoustic multilayer film, and an IDT electrode on the piezoelectric substrate. The acoustic multilayer film includes at least four acoustic impedance layers. The at least four acoustic impedance layers include at least one low acoustic impedance layer and at least one high acoustic impedance layer having an acoustic impedance higher than the low acoustic impedance layer. The elastic wave device further includes a bonding layer provided at any position in a range of from inside the acoustic impedance layer, which is the fourth acoustic impedance layer from the piezoelectric substrate side towards the supporting substrate side, to an interface between the acoustic multilayer film and the supporting substrate.