SH-Mode Elastic Wave Filter Structure for Spurious Mode Suppression

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Solution Overview

Problem

Conventional surface elastic wave devices experience spurious emission in high frequency bands due to excitation of parasitic resonance modes, which adversely affect attenuation characteristics and signal integrity in mobile communication equipment.

Innovation Solution

An elastic wave device with a piezoelectric layer and a carrier substrate having specific crystal orientations and thicknesses, where the piezoelectric layer is between 0.15λ and 1.5λ thick, and the carrier substrate is oriented to reduce unnecessary vibrations of SV and vertical L-modes, thereby minimizing spurious emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the piezoelectric layer thickness is increased to improve Q value and confine elastic wave, then the Q value is improved, but parasitic resonance modes are excited causing spurious emission in high frequency band

Engineering Contradiction:
ImproveQ valueVSAvoidspurious emission
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the piezoelectric layer thickness within the range of 0.15λ to 1.5λ and selecting specific crystal orientations for the carrier substrate. This parameter optimization allows the device to maintain high Q value while suppressing parasitic resonance modes that cause spurious emission in the high frequency band.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by selecting specific crystal orientations for different regions of the carrier substrate to reduce unnecessary vibrations. By tailoring the acoustic anisotropy properties of the substrate in specific orientations, the device confines the desired surface elastic wave while suppressing parasitic modes locally.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional surface elastic wave device structure is used, then manufacturing is simple, but spurious emission occurs in high frequency band affecting attenuation characteristics

Engineering Contradiction:
Improvestructure simplicityVSAvoidattenuation characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent maintains ease of manufacture by using a conventional layered structure of piezoelectric layer on carrier substrate, but improves attenuation characteristics through parameter optimization. The specific thickness range (0.15λ to 1.5λ) and crystal orientation selection enhance performance without fundamentally changing the manufacturing process or structure.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If piezoelectric layer thickness is adjusted to reduce spurious emission, then spurious emission is reduced, but Q value deteriorates

Engineering Contradiction:
Improvespurious emissionVSAvoidQ value
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent resolves this contradiction by identifying an optimal parameter range for piezoelectric layer thickness (0.15λ to 1.5λ) rather than using a single fixed value. This parameter range allows the device to simultaneously achieve low spurious emission and high Q value, overcoming the trade-off present in conventional designs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite structure combining piezoelectric material layer with a carrier substrate of specific acoustic anisotropy. This composite approach allows the piezoelectric layer to generate strong surface waves (high Q) while the anisotropic substrate confines the waves and suppresses parasitic modes (low spurious emission).

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure effectively reduces spurious emissions in high frequency bands while maintaining high Q values and electromechanical coupling coefficients, enhancing signal quality and filter performance.

Implementation Method 1

a piezoelectric layer formed from a piezoelectric material

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the carrier substrate has an acoustic anisotropy, and is arranged in a crystal orientation that reduces unnecessary vibrations of an SV mode and a vertical L-mode

Methodology Applied
Scientific EffectAcoustic anisotropy: Anisotropy

Data Source

PatentUS11979139B2Elastic wave device, elastic waves filter, duplexer, and module
Publication Date: 2024.05.07 SANAN JAPAN TECH CORP
  • US11979139B2 patent drawing
  • US11979139B2 patent drawing
  • US11979139B2 patent drawing

AI summary

An elastic wave device that excites main vibration of an SH mode includes a piezoelectric layer formed from a piezoelectric material, a carrier substrate, and an IDT electrode formed on the piezoelectric layer. When a wavelength of an elastic wave, which is determined by an electrode cycle P of the IDT electrode, is represented by λ, the piezoelectric layer has a thickness of 0.15λ or more and 1.5λ or less. The carrier substrate has an acoustic anisotropy, and is arranged in a crystal orientation that reduces unnecessary vibrations of an SV mode and a vertical L-mode.