Elastocaloric Element for a Temperature Control System

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Solution Overview

Problem

Existing elastocaloric temperature control systems face challenges in achieving high durability under cyclical load and efficient heat dissipation, which limits their operating frequency and thermal output.

Innovation Solution

The use of an elastocaloric element comprising an elastic plastic carrier with a thin coating of elastocaloric material, allowing for increased durability and operating frequency while reducing material usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the wall thickness of hollow rod elastocaloric elements is increased to provide structural stability under compressive load, then durability is improved, but heat dissipation efficiency deteriorates

Engineering Contradiction:
ImprovedurabilityVSAvoidheat dissipation efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs composite construction by combining elastocaloric material with stabilizing elements (such as internal support structures or external fixtures) that provide mechanical stability without requiring increased wall thickness. This allows the elastocaloric material to maintain thin walls for efficient heat dissipation while the composite structure ensures durability under compressive load.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the surface area of elastocaloric material is increased to improve heat dissipation, then operating frequency can be increased, but the amount of elastocaloric material required increases

Engineering Contradiction:
Improveoperating frequencyVSAvoidamount of elastocaloric material
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent utilizes thin-walled hollow rod structures that maximize surface area to volume ratio. The thin wall design provides sufficient surface area for efficient heat dissipation, enabling high operating frequencies, while minimizing the quantity of elastocaloric material required compared to solid or thick-walled structures.

Inventive Principle:
Principle #30Flexible shells and thin films

3Use of energy by moving object

If thin-walled hollow rod structures are used to maximize surface area for heat dissipation, then heat transfer efficiency is improved, but structural stability under compressive load deteriorates

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidstructural stability
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The patent introduces stabilizing elements as intermediary components that provide mechanical support to thin-walled hollow rod structures. These stabilizers (such as internal ribs, external cages, or support fixtures) enable the thin walls to maintain structural stability under compressive load while preserving the high surface area to volume ratio necessary for efficient heat transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the durability and heat transfer efficiency of the elastocaloric element, enabling higher operating frequencies and reduced material requirements, thus improving the overall performance and cost-effectiveness of the temperature control system.

Implementation Method 1

The elastocaloric effect, which ordinarily causes a reversible temperature change through cyclical deformation of an elastocaloric material in the strain range of 18-5% (compression or tension), can be used technically for temperature control. The elastocaloric material heats up when it is compressed and cools down again to the original temperature when it is subsequently stretched.

Methodology Applied
Scientific EffectElastocaloric effect:

Implementation Method 2

Through cyclical dissipation of the heat on the elastocaloric material, the effect can be used for said temperature control, in particular climate control in the form of cooling or heating.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250091411A1Elastocaloric Element for a Temperature Control System
Publication Date: 2025.03.20 VOLKSWAGEN AG
  • US20250091411A1 patent drawing
  • US20250091411A1 patent drawing
  • US20250091411A1 patent drawing

AI summary

The disclosure relates to an elastocaloric element for a temperature control system, wherein the elastocaloric element comprises an elastic carrier and a coating applied to the carrier, wherein the carrier consists at least partly of a plastic and the coating consists at least partly of an elastocaloric material.