Elastocaloric Fluid Heating and Cooling Without Coolant Circulation

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Solution Overview

Problem

Conventional heat pumps require coolant, which leads to maintenance issues and potential environmental damage from escaped coolant, and lack efficiency in heating and cooling fluid temperatures.

Innovation Solution

A device utilizing elastocaloric elements that elongate and relax cyclically to transfer heat, eliminating the need for coolant by using shape-memory materials like nickel-titanium alloys to heat or cool fluids directly within chambers, with a cam disk actuating unit and valve system for controlled fluid flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional heat pumps use coolant to transfer heat, then heat transfer function is achieved, but maintenance issues arise and environmental damage occurs from escaped coolant

Engineering Contradiction:
Improvemaintenance needsVSAvoidcoolant escape damage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent removes the coolant substance from the heat pump system entirely, replacing it with elastocaloric elements that transfer heat through solid-state mechanical deformation. This extraction of the harmful coolant component eliminates maintenance issues and environmental damage while preserving the heat transfer function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the chemical/thermal coolant-based heat transfer mechanism with a mechanical elastocaloric mechanism. The elastocaloric elements use reversible elastic deformation to absorb and release heat, substituting the traditional coolant circulation system with a mechanically actuated solid-state heat transfer system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If conventional heat pumps use coolant circulation to heat and cool fluids, then temperature control is achieved, but system complexity and maintenance outlay increase

Engineering Contradiction:
Improvemaintenance outlayVSAvoidcoolant system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts and removes the complex coolant circulation infrastructure including pumps, pipes, expansion valves, and coolant reservoirs. The simplified system uses elastocaloric elements that can be directly actuated, eliminating multiple complex components while maintaining temperature control capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the fundamental operating parameter from coolant temperature/pressure cycles to elastocaloric element strain/stress cycles. This parameter transformation simplifies the system by replacing complex fluid dynamics control with more straightforward mechanical actuation and control of solid-state material properties.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If heat pumps use coolant reservoirs outside the controlled region, then heat exchange is achieved, but efficiency in heating and cooling fluid temperatures is reduced

Engineering Contradiction:
Improveheating and cooling efficiencyVSAvoidheat transfer efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent nests the elastocaloric elements directly within the fluid chambers, placing the heat transfer mechanism inside the controlled region rather than outside. This nested configuration enables direct thermal coupling between the elastocaloric elements and the fluid, eliminating heat transfer losses through intermediate coolant reservoirs and improving overall efficiency.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The elastocaloric elements serve as a direct thermal intermediary between the actuation mechanism and the fluid, replacing the indirect coolant-mediated heat transfer. This direct intermediary approach reduces thermal resistance and energy loss, improving heating and cooling efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces maintenance needs, avoids coolant-related issues, and achieves higher efficiency in heating and cooling fluids compared to traditional heat pumps, allowing for targeted temperature control without coolant usage.

Implementation Method 1

a material heats up in dependence on an elongation state and accordingly also cools down again. Cyclical elongation and relaxation thus allows heat to be transported in a targeted manner from one reservoir to another reservoir

Methodology Applied
Scientific EffectElastocaloric effect: Mechanocaloric Effect

Data Source

PatentUS20240418417A1Apparatus for heating and/or cooling fluid, and air conditioning system
Publication Date: 2024.12.19 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US20240418417A1 patent drawing

AI summary

The present disclosure relates to a device for heating and/or cooling fluid, wherein the device has one or more chambers with respective elastocaloric elements, an actuating unit and a valve unit, wherein fluid is conducted selectively through the chambers. The present disclosure furthermore relates to an air-conditioning system having such a device.