Elastomer Bearing Stop Damper for Crash Load and Vibration Control

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Solution Overview

Problem

Elastomer bearings face a conflict between being flexible for vibration decoupling and providing reliable support during special events or crashes, as the movement clearance can intensify loads.

Innovation Solution

An elastomer bearing with a support block, carrier, and elastomer body, featuring a stop damper that limits maximum displacement in both radial and axial directions, ensuring load control during events like crashes, and incorporating a cylindrical structure and elastomer bushing for dual decoupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the elastomer bearing provides movement clearance for flexibility, then the vibration decoupling is improved, but the loads are intensified during special events or crashes

Engineering Contradiction:
ImproveflexibilityVSAvoidload intensity during crashes
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The stop damper is pre-configured within the bearing structure to provide beforehand cushioning against excessive loads. During normal operation, the elastomer body provides flexibility, but the stop damper is positioned to engage before crash loads can intensify, preventing load amplification in advance

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of manufacture

If the stop damper is arranged as a separate component, then the mounting effort is reduced, but the device complexity increases

Engineering Contradiction:
Improvemounting effortVSAvoidnumber of components
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The stop damper is merged with the support block and carrier to form an integrated assembly. This combining reduces the number of separate components that need to be mounted, thereby reducing mounting effort while maintaining the functional complexity needed for both vibration decoupling and crash protection

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively limits loads and provides reliable support while maintaining vibration decoupling, ensuring safety and stability in both normal and crash conditions.

Implementation Method 1

an elastomer body (16) which connects the carrier (14) to the bearing element (28)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a stop damper (46) is provided, which is arranged in the region of the interface between the support block (12) and the carrier (14) and limits a maximum displacement of the two components, support block (12) and carrier (14), relative to one another both in a radial direction and in an axial direction

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

The bearing element (28) is preferably mounted in a bearing bushing (24) by means of an elastomer bushing (18), such that dual decoupling is obtained. In this case, the elastomer body (16) and the elastomer bushing (18) can be designed to decouple at different excitation frequencies

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS12123474B2Elastomer bearing for attaching an assembly in a vehicle
Publication Date: 2024.10.22 BAYERISCHE MOTOREN WERKE AG
  • US12123474B2 patent drawing
  • US12123474B2 patent drawing
  • US12123474B2 patent drawing

AI summary

An elastomer bearing includes a support block, a carrier, a bearing element, a stop damper, and an elastomer body. The bearing element is attached to the support block. The elastomer body connects the carrier to the bearing element. The support block and the carrier, as viewed in an axial direction of the bearing element, engage with one another with play. The stop damper is arranged in the region of the interface between the support block and the carrier. The stop damper limits a maximum displacement of the support block and the carrier, relative to one another both in a radial direction and in an axial direction.