Fluorinated Elastomer Binder for Soluble Solid-State Battery Slurries

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Solution Overview

Problem

Existing binders for sulfide-based solid-state batteries have low solubility in solvents, which limits their ability to form a satisfactory slurry for electrode production.

Innovation Solution

A fluorine-containing elastomer binder with specific resin end functional groups is used, which has excellent solubility in low-polarity solvents and provides good adhesion and flexibility, suitable for sulfide-based solid-state batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional binders are used in sulfide-based solid-state batteries, then adhesion and flexibility can be maintained, but solubility in solvents becomes insufficient

Engineering Contradiction:
ImproveadhesionVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical structure of the binder by introducing specific functional groups (carboxyl groups and/or hydroxyl groups) at the ends of the polymer chain. This parameter change in the molecular structure enables the binder to dissolve in low-polarity solvents while maintaining its adhesion and flexibility properties, thus resolving the contradiction between solubility and reliability.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the binder structure is modified to improve solubility, then manufacturing ease increases, but adhesion and flexibility may deteriorate

Engineering Contradiction:
ImprovesolubilityVSAvoidadhesion
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality modification by placing functional groups (carboxyl and/or hydroxyl groups) specifically at the end portions of the polymer chain rather than throughout the entire structure. This localized modification provides the necessary solubility in low-polarity solvents while preserving the main polymer structure's adhesion and flexibility characteristics.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If conventional binders are used, then material availability is good, but slurry formation quality becomes insufficient

Engineering Contradiction:
Improvematerial availabilityVSAvoidslurry formation quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent creates a composite binder structure combining a fluoropolymer backbone (providing mechanical properties) with polar functional groups at the chain ends (providing solubility). This composite approach at the molecular level enables the formation of high-quality slurries with sulfide-based solid electrolyte particles while maintaining the availability of fluoropolymer materials.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The binder achieves excellent solubility, adhesion, and flexibility, enabling the production of high-performance electrodes for sulfide-based solid-state batteries.

Implementation Method 1

the binder being a fluorine-containing elastomer in which resin end functional groups satisfy: 0.01≤([—CH2OH]+[—COOH])/([—CH3]+[—CF2H]+[—CH2OH]+[—CH2I]+[—OC(O)RH]+[—COOH]≤0.25

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS12212004B2Binder, slurry for solid-state battery, electrode for solid-state battery, and secondary solid-state battery
Publication Date: 2025.01.28 DAIKIN INDUSTRIES LTD
  • US12212004B2 patent drawing
  • US12212004B2 patent drawing

AI summary

A binder and a slurry suitable for use in the production of an electrode in a sulfide-based solid-state battery. The binder contains sulfide-based solid electrolyte particles, and is a fluorine-containing elastomer in which resin end functional groups satisfy:0.01≤([—CH2OH]+[—COOH])/([—CH3]+[—CF2H]+[—CH2OH]+[—CH2I]+[—OC(O)RH]+[—COOH]≤0.25where R represents an alkyl group with 1 to 20 carbon atoms. Also disclosed is an electrode including an electrode active material layer formed using the slurry and a lithium-ion secondary solid state battery including the electrode.