Biodegradable Elastomer Coating for Controlled Taxane Release

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Solution Overview

Problem

There is a need for an implantable medical device capable of releasing a therapeutic agent, such as a taxane agent, at a controlled rate and duration to prevent restenosis without premature release during transportation and implantation, while ensuring durability and effective delivery to the target site within a body vessel.

Innovation Solution

A multi-layer coating system for implantable medical devices, comprising a first layer of taxane agent, specifically paclitaxel in amorphous, anhydrous, or dihydrate forms, and a second layer of biodegradable elastomer, applied using specific solvents and methods to ensure controlled release and durability, with the biodegradable elastomer having a molecular weight of 75,000 - 240,000 Da and a weight ratio between 1:1 to 1:20 compared to the taxane agent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a therapeutic agent is coated on the medical device, then therapeutic efficacy is improved, but premature release during transportation and implantation occurs

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoidpremature release of therapeutic agent
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The coating is divided into multiple functional layers: a first layer containing the therapeutic agent and a second layer containing the biodegradable elastomer. This segmentation allows the therapeutic agent to be protected within the layered structure, preventing premature release during transportation and implantation, while enabling controlled release at the target site.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The biodegradable elastomer acts as an intermediary material between the therapeutic agent and the external environment. It controls the release rate of the therapeutic agent, preventing premature release while ensuring therapeutic efficacy is achieved at the target site over time.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the coating is made more durable to withstand physical forces, then durability is improved, but controlled release of therapeutic agent may be affected

Engineering Contradiction:
ImprovedurabilityVSAvoidcontrolled release duration
Core Design Contradiction:
StrengthVSDuration of action of moving object

Solution Approach 1:

The coating uses composite materials consisting of a biodegradable elastomer combined with the therapeutic agent in a matrix. This composite structure provides the necessary durability to withstand physical forces during implantation while maintaining the ability to release the therapeutic agent in a controlled manner over the desired time period.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating system effectively delivers the taxane agent over a desired period, maintaining durability and preventing premature release, ensuring therapeutic efficacy while withstanding physical forces during deployment and expansion within the body vessel.

Implementation Method 1

comprising a biodegradable elastomer and a taxane agent

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

wherein the taxane agent is paclitaxel comprising one of amorphous paclitaxel and anhydrous paclitaxel and at least 20% of dihydrate solid form of paclitaxel

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentEP2331159B1Implantable medical device coatings with biodegradable elastomer and releasable taxane agent
Publication Date: 2020.09.23 COOK MEDICAL TECHNOLOGIES LLC
  • EP2331159B1 patent drawingFigure 1A~1C
  • EP2331159B1 patent drawingFigure 2A~2B
  • EP2331159B1 patent drawingFigure 3A

AI summary

A coated medical device, such as a stent, that elutes a taxane agent in a controlled manner is provided. In one embodiment, the taxane agent is paclitaxel and at least a portion of the paclitaxel is present in a dihydrate solid form. The medical device may be coated with a layer including a taxane agent and a layer of bioabsorbable elastomer over the layer including the taxane agent. Methods of manufacturing and using the coated medical device are also provided.