Elastomer Dielectric Constant via Ceramic Particulate Poling

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Solution Overview

Problem

Conventional methods for increasing the dielectric constant of elastomeric materials to enhance tactile feedback in virtual reality systems result in reduced flexibility, which is undesirable in applications where flexibility is beneficial.

Innovation Solution

Incorporating dielectric ceramic particulates into elastomers and applying an electric field during curing to increase the dielectric constant while maintaining elasticity, either by layering particulates or structures on top of the elastomer or stacking thin cured layers, allowing for customization of dielectric constant and elasticity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conventional methods are used to increase the dielectric constant of elastomeric materials, then the dielectric constant increases, but the flexibility of the elastomeric material decreases

Engineering Contradiction:
Improvedielectric constantVSAvoidflexibility
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent creates a composite material by embedding dielectric ceramic particulates within the elastomeric matrix. This composite structure allows the elastomer to maintain its inherent flexibility while the ceramic particulates provide enhanced dielectric properties, resolving the contradiction between increasing dielectric constant and maintaining flexibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The dielectric ceramic particulates are distributed throughout the elastomeric material, creating local regions of high dielectric constant while the surrounding elastomer maintains flexibility. This local enhancement approach allows the material to exhibit both high dielectric constant and flexibility simultaneously.

Inventive Principle:
Principle #3Local quality

2Force

If dielectric ceramic particulates are densely layered onto elastomer, then the dielectric constant increases, but the brittleness of the cured structure increases

Engineering Contradiction:
Improvedielectric constantVSAvoidbrittleness
Core Design Contradiction:
ForceVSStrength

Solution Approach 1:

The patent uses thin layers of elastomer to separate and embed the dielectric ceramic particulates, creating a flexible composite structure. The thin elastomer films maintain flexibility while holding the particulates in a configuration that maximizes dielectric constant without creating excessive brittleness.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent transitions from two-dimensional dense layering of particulates to a three-dimensional embedded structure where particulates are distributed within the elastomeric matrix. This dimensional change allows for better stress distribution and reduced brittleness while maintaining high dielectric constant.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enhances the dielectric constant of elastomers, improving tactile feedback sensitivity while retaining flexibility, enabling more effective translation of physical motion to virtual environments.

Implementation Method 1

As capacitance of a dielectric material increases proportionally to the value of the dielectric constant (κ) of the dielectric material, increasing values of dielectric constant for elastomeric materials allows actuators or other components including elastomer materials to be more sensitive

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 2

As the dielectric constant of a material is related to the material's net remnant ferroelectric polarization, which may be increased by poling near the material's Curie temperature, application of the electric field to the elastomer doped to include the dielectric ceramic particulates increases a value of the dielectric constant of the dielectric ceramic particulates

Methodology Applied
Scientific EffectFerroelectric polarization: Polarisation

Implementation Method 3

application of an electric field the elastomers onto which the dielectric ceramic particulates are deposited while maintaining a temperature at or near a melting point of the elastomer and a Curie temperature of the dielectric ceramic particulates

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS10460873B2Enhancing dielectric constants of elastomer sheets
Publication Date: 2019.10.29 META PLATFORMS TECHNOLOGIES LLC
  • US10460873B2 patent drawing
  • US10460873B2 patent drawing
  • US10460873B2 patent drawing

AI summary

Dielectric ceramic particulates are introduced into thin a sheet of pre-cured elastomer to form a sheet. Successive layers of the sheets may then be laminated together to form a finished article. An electric field may be applied to the article during a curing process while the article is at a temperature near a Curie temperature of the dielectric ceramic particulates to increase a dielectric constant of the article. As each sheet may be different from each other in the finished article, the resulting finished article may have anisotropic dielectric and mechanical properties. Similarly, tiled dielectric ceramic structures may be introduced into the elastomers layers to generate materials with varying dielectric constants.