Elastomer Flexures for Fluid Lens Actuation Force Reduction

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Solution Overview

Problem

Adjustable fluid lenses face challenges in reducing the required actuation force for membrane distortion, particularly due to high membrane strain during actuation, which can be exacerbated by the use of simple fixed perimeter eye wire deflectors, leading to inefficiencies in devices like augmented and virtual reality systems.

Innovation Solution

The implementation of a zero-strain actuation profile in fluid lenses using flexures with elastic elements that mechanically couple the membrane to a substrate, allowing control points to follow a predetermined trajectory without significant change in elastic strain energy, thereby reducing the actuation force required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If simple fixed perimeter eye wire deflectors are used to actuate the membrane, then the device structure is simple, but the membrane strain during actuation becomes high requiring large actuation force

Engineering Contradiction:
Improvedevice structureVSAvoidactuation force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The patent changes the actuation parameters by guiding control points along specific trajectories that maintain approximately constant elastic strain energy in the membrane. This trajectory-based actuation approach transforms the actuation process from high-strain direct distortion to controlled movement along energy-conserving paths, thereby reducing the required actuation force while maintaining membrane functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces flexures as intermediary mechanical elements between the actuator and the membrane. These flexures couple the membrane to the substrate and guide the membrane's control points along predetermined trajectories, acting as a mediator that transforms simple actuator motion into controlled membrane deformation with reduced strain and lower required actuation force

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If high membrane strain is applied during actuation to achieve membrane distortion, then the membrane can be actuated, but the elastic strain energy increases leading to inefficiency

Engineering Contradiction:
Improvemembrane actuationVSAvoidelastic strain energy
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent transforms the actuation parameters by defining specific trajectories for membrane control points that maintain approximately constant elastic strain energy. This approach changes the actuation mode from high-energy strain-based deformation to low-energy trajectory-following motion, thereby reducing energy consumption while achieving the same membrane distortion effect

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The flexure mechanism is designed to guide the membrane control points along predetermined trajectories automatically, utilizing the mechanical coupling between the flexure and membrane to enforce the energy-conserving path without requiring active control or additional energy input, allowing the system to self-regulate energy usage

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables low resistance force, long life, and compact device configurations by maintaining approximately constant elastic energy during actuation, improving the efficiency and performance of adjustable fluid lenses in various applications.

Implementation Method 1

The flexure includes an elastomer-based elastic element. The elastomer may include a natural rubber, a synthetic rubber (e.g., a nitrile rubber), or a blend of two or more elastomers.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11506825B1Elastomer based flexures for fluid lenses
Publication Date: 2022.11.22 META PLATFORMS TECHNOLOGIES LLC
  • US11506825B1 patent drawing
  • US11506825B1 patent drawing
  • US11506825B1 patent drawing

AI summary

In some examples, a device includes a fluid lens having a substrate and a membrane connected to the substrate using a flexure. The fluid lens may include a fluid located within a cavity at least partially defined by the substrate and the membrane. The flexure may include a membrane attachment and an elastic element. The device may be configured so that a displacement of the membrane attachment adjusts a profile of the membrane, and may induce a compression of at least a portion of the elastic member. In some examples, a flexure may include a plurality of elastic elements, which may be attached to the substrate (e.g., through a flexure support), and a rigid element, that may include or be connected to the membrane attachment. Example devices include head-mounted devices, such as augmented reality or virtual reality devices.