Elastomeric Impact Pad with Deflection Layer for Helmet

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Solution Overview

Problem

Conventional protective headgear systems for contact sports fail to adequately cushion the impact forces experienced by participants, leading to negative health effects.

Innovation Solution

A protective headgear system comprising an impact-resistant pad with a top portion and extending side portions, designed to be worn under a helmet, utilizing elastomeric materials and a deflection layer to dissipate and redirect impact forces, ensuring flexibility and adjustable fit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional protective headgear is used, then basic impact protection is provided, but the impact forces are not adequately cushioned leading to negative health effects

Engineering Contradiction:
Improveimpact protection effectivenessVSAvoidimpact force on head
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a multi-layer composite structure consisting of an elastomeric pad layer, a deflection layer with deflection plates, and a helmet shell. The elastomeric material absorbs impact energy through deformation, while the deflection layer redirects impact forces away from the head. This composite approach creates synergistic protection that exceeds the sum of individual components, effectively cushioning impact forces without compromising head safety.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The protective system is divided into distinct functional segments: the elastomeric pad for energy absorption, the deflection layer with separate plates for force redistribution, and the helmet structure for overall protection. This segmentation allows each component to specialize in a specific protection mechanism, optimizing the overall impact mitigation while maintaining flexibility and comfort.

Inventive Principle:
Principle #1Segmentation

2Reliability

If thicker padding is used to improve impact cushioning, then better protection is achieved, but the headgear becomes bulkier and less comfortable

Engineering Contradiction:
Improveimpact force absorptionVSAvoidheadgear thickness
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent achieves superior impact protection in a thin profile by using composite materials with high energy-absorption-to-thickness ratios. The elastomeric pad provides efficient energy dissipation through its viscoelastic properties, while the deflection layer adds protective functionality without significant thickness increase. This composite strategy delivers adequate cushioning while maintaining a sleek, comfortable design.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes materials with optimized mechanical parameters, specifically elastomeric materials with tailored durometer values and thicknesses. By carefully selecting material parameters such as hardness, elasticity, and damping characteristics, the system achieves effective impact protection in a minimal thickness, balancing protection effectiveness with wearer comfort and dynamics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces impact forces on the head, providing enhanced protection for athletes in contact sports by absorbing and dissipating mechanical forces, while maintaining a thin and lightweight design for improved dynamics and comfort.

Implementation Method 1

The impact-resistant pad is formed from a viscoelastic or elastomeric material and is configured to lessening a force of an impact to a user's head

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The impact-resistant pad is formed from a viscoelastic or elastomeric material and is configured to lessening a force of an impact to a user's head

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 3

configured to lessening a force of an impact

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 4

The deflection layer is configured to be positioned over the impact-resistant pad. The deflection layer is less flexible than the impact-resistant pad

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10149511B2Protective headgear system
Publication Date: 2018.12.11 MATSCITECHNO LICENSING CO
  • US10149511B2 patent drawing
  • US10149511B2 patent drawing
  • US10149511B2 patent drawing

AI summary

Protective headgear systems are disclosed. One protective headgear system includes an impact-resistant pad and a helmet. The impact-resistant pad includes a top portion configured to be positioned covering a top of a user's head, and first and second side portions extending downward from the top portion. The helmet is unconnected to the impact-resistant pad. The helmet is configured to be positioned overtop of the impact-resistant pad when the impact-resistant pad is positioned on the user's head.