Elastomeric Pressure Relief Device for Microphone Protection

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Solution Overview

Problem

Modern electronic devices, such as smartphones, are vulnerable to damage from drops due to their handheld nature, which can cause mechanical shock and aerodynamic-based pressure pulses that compromise the microphone diaphragm, leading to structural risks and potential failure.

Innovation Solution

A pressure relief device with a venting section is situated between substrates defining an acoustic port, manufactured from elastomeric material, which deforms and breaches the acoustic duct when pressure exceeds a predefined threshold to prevent damage from aerodynamic-based pressure pulses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the electronic device is made lighter and thinner to meet modern demands, then the device becomes more portable and user-friendly, but the sensitive components become more vulnerable to damage from drops and pressure pulses

Engineering Contradiction:
Improvedevice weightVSAvoidmicrophone protection
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent implements a pressure relief device with a deformable membrane that is pre-positioned between the acoustic port and microphone diaphragm. This membrane acts as a cushioning element that will deform or rupture when excessive pressure is applied during drops, preventing direct transmission of pressure pulses to the delicate diaphragm. The system proactively prepares protection mechanisms before damage can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The pressure relief device serves as an intermediary component positioned between the external environment (acoustic port) and the sensitive microphone diaphragm. This intermediate structure absorbs and dissipates harmful pressure pulses through controlled deformation or rupture, mediating the interaction between external shocks and internal components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the acoustic duct is sealed to prevent pressure buildup during drops, then microphone protection is improved, but acoustic performance and sound transmission are compromised

Engineering Contradiction:
Improvemicrophone protectionVSAvoidacoustic performance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The pressure relief membrane's structural parameters are designed to change under specific pressure conditions. During normal operation, the membrane maintains a rigid, sealed state that preserves acoustic performance. When excessive pressure is applied during drops, the membrane undergoes deformation or rupture, changing its structural state to relieve pressure and protect the microphone.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system transitions from a static sealed acoustic duct to a dynamic system where the membrane can change its state based on pressure conditions. The membrane remains intact during normal use to maintain acoustic sealing but becomes deformable or rupturable under excessive pressure, allowing the system to adapt its protection level based on operational conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pressure relief device effectively protects the microphone from mechanical damage by relieving pressure pulses above a certain threshold, ensuring the microphone's functionality and acoustic performance are preserved.

Implementation Method 1

the venting section breaches the acoustic duct when a pressure within the acoustic duct exceeds a predefined pressure threshold

Methodology Applied
Scientific EffectPressure threshold breach: Pressure Gradient

Implementation Method 2

A pressure relief device with a venting section is situated between substrates defining an acoustic port, manufactured from elastomeric material, which deforms and breaches the acoustic duct

Methodology Applied
Scientific EffectElastic deformation: Deformation

Data Source

PatentUS11046576B1Pressure relief device for microphone protection in an electronic device and corresponding methods
Publication Date: 2021.06.29 MOTOROLA MOBILITY LLC
  • US11046576B1 patent drawing
  • US11046576B1 patent drawing
  • US11046576B1 patent drawing

AI summary

An electronic device includes a microphone coupled to a first substrate, a second substrate defining an acoustic port, and a pressure relief device situated between the first substrate and the second substrate. The pressure relief device includes a bore defining an acoustic duct through which the microphone receives acoustic energy from the acoustic port. The pressure relief device also includes a venting section. The venting section breaches the acoustic duct when a pressure within the acoustic duct exceeds a predefined pressure threshold.