Elastomeric Headgear Yoke for Stable Respiratory Mask Sealing

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Solution Overview

Problem

Existing respiratory masks suffer from instability due to ill-fitting yokes, which can cause discomfort and reduced effectiveness in maintaining an airtight seal, particularly for patients with smaller or differently shaped faces.

Innovation Solution

A headgear assembly with a yoke made from elastomeric material, featuring a middle region and angled transitional walls, and a yoke channel with a C-shaped cross-section, ensures a secure fit by using retention members and engagement mechanisms to stabilize the yoke within the frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the yoke is made flat and wide to provide stable support, then the cushion module stability is improved, but the yoke creates a moment arm that reduces stability for patients with small heads or narrow faces

Engineering Contradiction:
Improvecushion module stabilityVSAvoidadaptability to different facial shapes
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The yoke is designed with flexibility to adapt its shape to different patient faces. The yoke can be made from flexible materials or include flexible segments that allow it to bend and conform to various facial geometries, enabling it to maintain stability while accommodating diverse patient requirements without creating harmful moment arms

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The yoke dimensions and curvature are optimized to change based on patient characteristics. By adjusting parameters such as yoke width, curvature radius, and length, the design can adapt to different facial shapes and sizes, maintaining optimal stability for each patient while avoiding the moment arm problem for those with smaller faces

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the yoke is curved to position ends closer to the patient's face, then the moment arm is reduced and stability is improved, but the ends may dig into the patient's cheeks during movement

Engineering Contradiction:
Improvecushion module stabilityVSAvoiddiscomfort from yoke ends digging into cheeks
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The yoke design incorporates localized features such as padding, cushioning, or pressure-distributing surfaces at the regions where the yoke contacts the patient's face. This local quality enhancement prevents the yoke ends from digging into the cheeks while maintaining the curved shape needed for stability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Cushioning elements are incorporated into the yoke structure in advance to prevent discomfort. By providing cushioning at potential contact points before use, the design prevents the harmful effect of yoke ends digging into cheeks during patient movement

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If the yoke is made from rigid material to maintain structural integrity, then the yoke provides stable support, but it cannot adapt to varied facial shapes and causes discomfort

Engineering Contradiction:
Improveyoke structural integrityVSAvoidadaptability to facial shapes
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The yoke is constructed using flexible materials or flexible structural elements that can bend and conform to different facial shapes while maintaining sufficient structural integrity. This flexible construction allows the yoke to adapt to varied patient faces without causing discomfort, resolving the contradiction between rigidity and adaptability

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastomeric yoke provides a stable and comfortable fit, maintaining an airtight seal and reducing discomfort, even for patients with varied facial shapes, thereby enhancing the effectiveness of respiratory therapy delivery.

Implementation Method 1

the yoke is at least partially formed from an elastomeric material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4414012B1Yoke for headgear
Publication Date: 2025.12.17 FISHER & PAYKEL HEALTHCARE LTD
  • EP4414012B1 patent drawingFigure 1
  • EP4414012B1 patent drawingFigure 2~3
  • EP4414012B1 patent drawingFigure 4

AI summary

The apparatus, method, and system disclosed relates to a headgear assembly for a respiratory system wherein the headgear comprises a yoke at least partially formed from an elastomeric material. The yoke is configured to be stretched under tension to attach the yoke to the headgear assembly.