Electret Microphone Backplate Amplifier Integration

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Solution Overview

Problem

The sensitivity of electret condenser microphones is reduced due to stray capacitance caused by the connection arrangement of the high input impedance amplifier, which decreases the signal-to-noise ratio (SNR).

Innovation Solution

The electret condenser microphone design places the amplifier directly on the backplate, minimizing stray capacitance by using a metal sleeve to accommodate the diaphragm, backplate, and spacer, with a JFET amplifier connected to the metal layer, and a connecting layer to link the amplifier's terminals to the bottom layer, reducing external capacitance loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the high input impedance amplifier is placed on a printed wire board away from the backplate, then the amplifier can be easily mounted and connected, but significant stray capacitance is produced that reduces microphone sensitivity

Engineering Contradiction:
Improveamplifier mountingVSAvoidmicrophone sensitivity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The amplifier is merged with the backplate structure, where the backplate serves dual functions as both the acoustic element and the amplifier substrate. This integration eliminates the need for separate mounting structures and minimizes stray capacitance by reducing the physical distance and connection paths between the backplate and amplifier input.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A conductive adhesive layer serves as an intermediary between the backplate and amplifier, providing both mechanical bonding and electrical connection. This mediator minimizes stray capacitance by creating a direct, low-capacitance connection path while maintaining structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If insulation rings and conductive rings are used to carry charge from the backplate to the amplifier, then electrical connection is established, but significant stray capacitance is generated that decreases signal-to-noise ratio

Engineering Contradiction:
Improveelectrical connectionVSAvoidsignal-to-noise ratio
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The traditional insulation ring and conductive ring structure is extracted and replaced with a simplified direct connection approach. The conductive adhesive directly bonds the amplifier to the backplate, eliminating the multi-layer ring structure that generated excessive stray capacitance while maintaining reliable electrical connection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connection geometry is changed from a distributed ring structure to a concentrated direct bond structure. This parameter change reduces the surface area and distance over which stray capacitance can accumulate, thereby improving signal-to-noise ratio while maintaining connection reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances microphone sensitivity and SNR by minimizing stray capacitance, allowing for improved signal amplification and noise reduction.

Implementation Method 1

the active capacitance forms a capacitive charge divider with the various parallel passive capacitances

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

An electret condenser microphone (ECM) is a type of electrostatic capacitor-based microphone

Methodology Applied
Scientific EffectElectrostatic induction: Electrostatic Induction

Implementation Method 3

a spacer separating the diaphragm and the backplate; the spacer in the electret condenser microphone is formed of annular insulating material such as mylar

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 4

the amplifier is a junction field effect transistor (JFET) and the input is the JFET's gate terminal

Methodology Applied
Scientific EffectField effect transistor amplification:

Data Source

PatentUS10939192B2Electret condenser microphone and manufacturing method thereof
Publication Date: 2021.03.02 HARMAN INT IND INC
  • US10939192B2 patent drawing
  • US10939192B2 patent drawing
  • US10939192B2 patent drawing

AI summary

An electret condenser microphone is provided. The electret condenser microphone comprises a diaphragm, a backplate with a metal layer on the side facing the diaphragm and an amplifier on the other side, the input of the amplifier electrically connecting the metal layer, a spacer separating the diaphragm and the backplate PWB; and a metal sleeve accommodating the diaphragm, the backplate and the spacer.